IP Library Granted Patent US 11,890,853
Granted Patent B2
US 11,890,853 · App. 17/795,376 · Granted Feb 6, 2024

Resin layered product, dielectric layer, metal foil with resin, capacitor element, and printed wiring board with built-in capacitor

Inventors: Yoshihiro Yoneda (Ageo, JP); Toshihiro Hosoi (Ageo, JP); Tetsuro Sato (Ageo, JP)
Assignee: MITSUI MINING & SMELTING CO., LTD.
B32B7/025B32B15/08B32B15/20B32B27/281B32B27/38B32B2250/02B32B2255/06B32B2264/102B32B2307/204B32B2311/12B32B2457/08B32B2457/16
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Quick Facts
Patent No.
US 11,890,853
App. No.
17/795,376
Granted
Feb 6, 2024
Kind
B2
Abstract

There is provided a resin laminate including a first layer composed of a first resin composition and a second layer composed of a second resin composition. The first resin composition includes a resin component including an epoxy resin, a diamine compound, and a polyimide resin, and a complex metal oxide including at least two selected from Ba, Ti, etc. of 60 to 85 parts by weight based on 100 parts of the first resin composition, and the content of the polyimide resin is 20 to 60 parts by weight based on 100 parts of the resin component. The second resin composition includes a resin component including an epoxy resin and a diamine compound but is free of polyimide resin, and a complex metal oxide including at least two selected from Ba, Ti, etc. of 70 to 90 parts by weight based on 100 parts of the second resin composition.

Claims (25)

1. A resin laminate comprising a first layer composed of a first resin composition and a second layer composed of a second resin composition provided on one surface of the first layer,

wherein the first resin composition comprises

a resin component comprising an epoxy resin, a diamine compound, and a polyimide resin, and

a dielectric filler being a complex metal oxide comprising at least two selected from the group consisting of Ba, Ti, Sr, Pb, Zr, La, Ta, and Bi, in an amount of 60 parts by weight or more and 85 parts by weight or less based on 100 parts by weight of solids of the first resin composition,

wherein the content of the polyimide resin in the first resin composition is 20 parts by weight or more and 60 parts by weight or less based on 100 parts by weight of the resin component, and

wherein the second resin composition comprises

a resin component which comprises an epoxy resin and a diamine compound but is free of polyimide resin, and

a dielectric filler being a complex metal oxide comprising at least two selected from the group consisting of Ba, Ti, Sr, Pb, Zr, La, Ta, and Bi, in an amount of 70 parts by weight or more and 90 parts by weight or less based on 100 parts by weight of solids of the second resin composition.

2. The resin laminate according to claim 1 , further comprising, on a surface of the second layer on a side away from the first layer, another first layer composed of the first resin composition.

3. The resin laminate according to claim 1 , wherein in the first resin composition, the total content of the epoxy resin and the diamine compound is 40 parts by weight or more and 80 parts by weight or less based on 100 parts by weight of the resin component.

4. The resin laminate according to claim 1 , wherein in the first resin composition, the content of the diamine compound is an amount such that a number of active hydrogen groups of the diamine compound is 0.5 or more and 1.5 or less based on a number of epoxy groups of the epoxy resin being 1.

5. The resin laminate according to claim 1 , wherein in the first resin composition, the content of the diamine compound is an amount such that a number of active hydrogen groups of the diamine compound is 0.65 or more and 1.0 or less based on a number of epoxy groups of the epoxy resin being 1.

6. The resin laminate according to claim 1 , wherein the complex metal oxide included in the first resin composition comprises at least one selected from the group consisting of BaTiO 3 , SrTiO 3 , Pb(Zr,Ti)O 3 , PbLaTiO 3 , PbLaZrO, and SrBi 2 Ta 2 O 9 .

7. The resin laminate according to claim 1 , wherein the complex metal oxide included in the first resin composition is BaTiO 3 .

8. The resin laminate according to claim 1 , wherein in the second resin composition, the content of the diamine compound is an amount such that a number of active hydrogen groups of the diamine compound is 0.5 or more and 1.5 or less based on a number of epoxy groups of the epoxy resin being 1.

9. The resin laminate according to claim 1 , wherein in the second resin composition, the content of the diamine compound is an amount such that a number of active hydrogen groups of the diamine compound is 0.65 or more and 1.0 or less based on a number of epoxy groups of the epoxy resin being 1.

10. The resin laminate according to claim 1 , wherein the complex metal oxide included in the second resin composition comprises at least one selected from the group consisting of BaTiO 3 , SrTiO 3 , Pb(Zr,Ti)O 3 , PbLaTiO 3 , PbLaZrO, and SrBi 2 Ta 2 O 9 .

11. The resin laminate according to claim 1 , wherein the complex metal oxide included in the second resin composition is BaTiO 3 .

12. A dielectric layer comprising the resin laminate according to claim 1 , wherein the first resin composition and the second resin composition are cured.

13. The dielectric layer according to claim 12 , wherein the dielectric layer has a thickness of 0.2 μm or more and 30 μm or less.

14. A resin-coated metal foil comprising a metal foil and the resin laminate according to claim 1 provided on at least one surface of the metal foil.

15. The resin-coated metal foil according to claim 14 , wherein the metal foil is provided on both surfaces of the resin laminate.

16. The resin-coated metal foil according to claim 14 , wherein the metal foil is a copper foil.

17. A capacitor element comprising the dielectric layer according to claim 12 .

18. A capacitor-built-in printed wiring board comprising the dielectric layer according to claim 12 .

Assignments (2)
CHANGE OF NAME Recorded Mar 31, 2026
From: MITSUI MINING AND SMELTING COMPANY, LIMITED
To: MITSUI KINZOKU COMPANY, LIMITED
Reel/Frame 075357/0342 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2022
From: YONEDA, YOSHIHIRO; HOSOI, TOSHIHIRO; SATO, TETSURO
To: MITSUI MINING & SMELTING CO., LTD.
Reel/Frame 060625/0968 →
Priority Claims (1)
JP 2020-011799 · Jan 28, 2020 · national
Continuity (1)
Related Publication 20230107922A1 · Apr 6, 2023