IP Library Granted Patent US 12,553,534
Granted Patent B2
US 12,553,534 · App. 17/796,172 · Granted Feb 17, 2026

Proportional solenoid valve control method, proportional solenoid valve system, proportional solenoid valve control device, valve opening degree control program, proportional solenoid valve, heat source device, heat source device control method, heat source device control program, recording medium, control device, and hot water supply device

Inventors: Yoshiaki Sano (Fuji, JP); Hiroyuki Yamada (Fuji, JP); Shinsuke Mochizuki (Fuji, JP)
Assignee: PURPOSE CO., LTD.
F16K31/06F23K5/00F24H1/10H01F7/16H01F7/18
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Quick Facts
Patent No.
US 12,553,534
App. No.
17/796,172
Granted
Feb 17, 2026
Kind
B2
Abstract

A method of controlling a proportional solenoid valve whose valve opening degree is controlled by excitation of a proportional solenoid includes: generating a driving current (id) that excites a proportional solenoid ( 28 ); reversing a polarity of the driving current (id) at a cycle faster than movement of a valve body ( 18 ); and controlling the valve opening degree by a current level of the driving current (id). As a result, an alternating magnetic field is generated in the proportional solenoid so that a desired valve opening degree is obtained by the driving current level while obviating the influence of the residual magnetism.

Claims (80)

1 . A proportional solenoid valve control method, valve opening degree being controlled by excitation of a proportional solenoid, the proportional solenoid valve control method comprising:

generating a driving current that excites the proportional solenoid;

generating a forward pulse containing a first polarity reversal portion that reverses a reverse polarity of the driving current to a forward polarity and first pulses following the first polarity reversal portion;

generating a reverse pulse containing a second polarity reversal portion that reverses the forward polarity of the driving current to the reverse polarity and second pulses following the second polarity reversal portion;

reversing a polarity of the driving current at a cycle faster than movement of a valve body by using the forward pulse and the reverse pulse; and

controlling the valve opening degree by a current level of the driving current that depends on the first pulses and the second pulses.

2 . The proportional solenoid valve control method of claim 1 , further comprising:

controlling a duty ratio of the forward pulse except for the polarity reversal portion; and

controlling a duty ratio of the reverse pulse except for the polarity reversal portion.

3 . A proportional solenoid valve system comprising:

a proportional solenoid valve whose valve opening degree is configured to be controlled by excitation of a proportional solenoid;

a driving part configured to generate a driving current that excites the proportional solenoid, the driving part being configured to feed the driving current to the proportional solenoid; and

a control part including a logic circuit configured to generate a forward pulse containing a first polarity reversal portion that reverses a reverse polarity of the driving current to a forward polarity and first pulses following the first polarity reversal portion, the logic circuit being configured to generate a reverse pulse containing a second polarity reversal portion that reverses the forward polarity of the driving current to the reverse polarity and second pulses following the second polarity reversal portion, the control part being configured to reverse a polarity of the driving current at a cycle faster than movement of a valve body by using the forward pulse and the reverse pulse, the control part being configured to control the valve opening degree by a current level of the driving current that depends on the first pulses and the second pulses.

4 . The proportional solenoid valve system of claim 3 , further comprising a pulse width control part configured to control a duty ratio of the forward pulse except for the polarity reversal portion or a duty ratio of the reverse pulse except for the polarity reversal portion.

5 . A proportional solenoid valve control device comprising:

a driving part configured to generate a driving current that excites a proportional solenoid configured to control a valve opening degree by excitation, the driving part being configured to feed the driving current to the proportional solenoid; and

a control part including a logic circuit configured to generate a forward pulse containing a first polarity reversal portion that reverses a reverse polarity of the driving current to a forward polarity and first pulses following the first polarity reversal portion, the logic circuit being configured to generate a reverse pulse containing a second polarity reversal portion that reverses the forward polarity of the driving current to the reverse polarity and second pulses following the second polarity reversal portion, the control part being configured to reverse a polarity of the driving current at a cycle faster than movement of a valve body by using the forward pulse and the reverse pulse, the control part being configured to control the valve opening degree by a current level of the driving current that depends on the first pulses and the second pulses.

6 . The proportional solenoid valve control device of claim 5 , wherein

the control part comprises a pulse width control part configured to control a duty ratio of the forward pulse except for the polarity reversal portion or a duty ratio of the reverse pulse except for the polarity reversal portion.

7 . A non-transitory computer readable medium storing a valve opening degree control program for causing a computer to implement the functions of:

generating control information for generating a driving current that excites a proportional solenoid;

generating a forward pulse containing a first polarity reversal portion that reverses a reverse polarity of the driving current to a forward polarity and first pulses following the first polarity reversal portion;

generating a reverse pulse containing a second polarity reversal portion that reverses the forward polarity of the driving current to the reverse polarity and second pulses following the second polarity reversal portion;

generating control information reversing a polarity of the driving current at a cycle faster than movement of a valve body by using the forward pulse and the reverse pulse; and

generating control information controlling a valve opening degree by a current level of the driving current that depends on the first pulses and the second pulses.

8 . The non-transitory computer readable medium of claim 7 , storing the valve opening degree control program for further causing the computer to implement the functions of:

controlling a duty ratio of the forward pulse except for the polarity reversal portion; and

controlling a duty ratio of the reverse pulse except for the polarity reversal portion.

9 . A proportional solenoid valve comprising:

a valve mechanism configured to be controlled by excitation of a proportional solenoid;

a driving part configured to feed a driving current to the proportional solenoid; and

a control part including a logic circuit configured to generate a forward pulse containing a first polarity reversal portion that reverses a reverse polarity of the driving current to a forward polarity and first pulses following the first polarity reversal portion, the logic circuit being configured to generate a reverse pulse containing a second polarity reversal portion that reverses the forward polarity of the driving current to the reverse polarity and second pulses following the second polarity reversal portion, the control part being configured to reverse a polarity of the driving current at a cycle faster than movement of a valve body by using the forward pulse and the reverse pulse to cancel a residual magnetism, the control part being configured to adjust a valve opening degree by a current level of the driving current that depends on the first pulses and the second pulses.

10 . The proportional solenoid valve of claim 9 , wherein

the control part comprises a pulse width control part configured to control a duty ratio of the forward pulse except for the polarity reversal portion or a duty ratio of the reverse pulse except for the polarity reversal portion.

11 . A proportional solenoid valve comprising:

a valve mechanism;

a proportional solenoid configured to control the valve mechanism by excitation;

a driving part configured to generate a driving current that excites the proportional solenoid, the driving part being configured to feed the driving current to the proportional solenoid; and

a control part including a logic circuit configured to generate a forward pulse containing a first polarity reversal portion that reverses a reverse polarity of the driving current to a forward polarity and first pulses following the first polarity reversal portion, the logic circuit being configured to generate a reverse pulse containing a second polarity reversal portion that reverses the forward polarity of the driving current to the reverse polarity and second pulses following the second polarity reversal portion, the control part being configured to reverse a polarity of the driving current at a cycle faster than movement of a valve body by using the forward pulse and the reverse pulse, the control part being configured to control a valve opening degree by a current level of the driving current that depends on the first pulses and the second pulses.

12 . The proportional solenoid valve of claim 11 , wherein

the control part further comprises a pulse width control part configured to control a duty ratio of the forward pulse except for the polarity reversal portion or a duty ratio of the reverse pulse except for the polarity reversal portion.

13 . A heat source device comprising:

a burner configured to burn fuel gas;

a proportional solenoid valve whose valve opening degree is configured to be controlled by excitation of a proportional solenoid, the proportional solenoid valve being configured to allow the fuel gas that is to be supplied to the burner to pass through;

a driving part configured to generate a driving current that excites the proportional solenoid, the driving part being configured to feed the driving current to the proportional solenoid; and

a control part including a logic circuit configured to generate a forward pulse containing a first polarity reversal portion that reverses a reverse polarity of the driving current to a forward polarity and first pulses following the first polarity reversal portion, the logic circuit being configured to generate a reverse pulse containing a second polarity reversal portion that reverses the forward polarity of the driving current to the reverse polarity and second pulses following the second polarity reversal portion, the control part being configured to reverse a polarity of the driving current at a cycle faster than movement of a valve body by using the forward pulse and the reverse pulse, the control part being configured to control a valve opening degree by a current level of the driving current that depends on the first pulses and the second pulses.

14 . The heat source device of claim 13 , further comprising:

a heat exchanger configured to transfer combustion heat of the fuel gas to a fluid to be heated; and

a temperature sensor configured to detect a temperature of the heated fluid, wherein

the control part is configured to receive the detected temperature of the heated fluid to control the valve opening degree.

15 . The heat source device of claim 13 , wherein

the control part comprises a pulse width control part configured to control a duty ratio of the forward pulse except for the polarity reversal portion or a duty ratio of the reverse pulse except for the polarity reversal portion.

16 . A hot water supply device comprising the heat source device of claim 13 , the hot water supply device configured to heat supply water to supply hot water at a hot water supply temperature raised to a set temperature.

17 . A heat source device control method using a proportional solenoid valve to control fuel gas, the heat source device control method comprising:

generating a driving current that drives the proportional solenoid valve;

burning the fuel gas having passed through the proportional solenoid valve;

generating a forward pulse containing a first polarity reversal portion that reverses a reverse polarity of the driving current to a forward polarity and first pulses following the first polarity reversal portion;

generating a reverse pulse containing a second polarity reversal portion that reverses the forward polarity of the driving current to the reverse polarity and second pulses following the second polarity reversal portion;

reversing a polarity of the driving current at a cycle faster than movement of a valve body by using the forward pulse and the reverse pulse; and

controlling a valve opening degree by a current level of the driving current that depends on the first pulses and the second pulses.

18 . The heat source device control method of claim 17 , further comprising:

transferring combustion heat of the fuel gas to a fluid to be heated; and

detecting a temperature of the heated fluid and controlling the valve opening degree by the detected temperature of the heated fluid.

19 . The heat source device control method of claim 17 , further comprising:

controlling a duty ratio of the forward pulse except for the polarity reversal portion; and

controlling a duty ratio of the reverse pulse except for the polarity reversal portion.

20 . A non-transitory computer readable medium storing a heat source device control program for causing a computer to implement the functions of:

generating control information for generating a driving current that excites a proportional solenoid;

generating a forward pulse containing a first polarity reversal portion that reverses a reverse polarity of the driving current to a forward polarity and first pulses following the first polarity reversal portion;

generating a reverse pulse containing a second polarity reversal portion that reverses the forward polarity of the driving current to the reverse polarity and second pulses following the second polarity reversal portion;

generating control information reversing a polarity of the driving current at a cycle faster than movement of a valve body by using the forward pulse and the reverse pulse; and

generating control information controlling a valve opening degree by a current level of the driving current that depends on the first pulses and the second pulses.

21 . The non-transitory computer readable medium of claim 20 , storing the heat source device control program for further causing the computer to implement the functions of:

controlling a duty ratio of the forward pulse except for the polarity reversal portion; and

controlling a duty ratio of the reverse pulse except for the polarity reversal portion.

22 . A control device configured to control a fuel gas volume, the control device comprising:

a driving part configured to generate a driving current that excites a proportional solenoid configured to control a valve opening degree by excitation, the driving part being configured to feed the driving current to the proportional solenoid; and

a control part including a logic circuit configured to generate a forward pulse containing a first polarity reversal portion that reverses a reverse polarity of the driving current to a forward polarity and first pulses following the first polarity reversal portion, the logic circuit being configured to generate a reverse pulse containing a second polarity reversal portion that reverses the forward polarity of the driving current to the reverse polarity and second pulses following the second polarity reversal portion, the control part being configured to reverse a polarity of the driving current at a cycle faster than movement of a valve body by using the forward pulse and the reverse pulse, the control part being configured to control the valve opening degree by a current level of the driving current that depends on the first pulses and the second pulses.

23 . The control device of claim 22 , wherein

the control part comprises a pulse width control part configured to control a duty ratio of the forward pulse except for the polarity reversal portion or a duty ratio of the reverse pulse except for the polarity reversal portion.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 28, 2022
From: SANO, YOSHIAKI; YAMADA, HIROYUKI; MOCHIZUKI, SHINSUKE
To: PURPOSE CO., LTD.
Reel/Frame 060662/0482 →
Priority Claims (2)
JP 2020-012341 · Jan 29, 2020 · national
JP 2020-028965 · Feb 25, 2020 · national
Continuity (1)
Related Publication 20230069994A1 · Mar 9, 2023
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