IP Library › Granted Patent US 12,617,476
Granted Patent B2
US 12,617,476 · App. 17/801,082 · Granted May 5, 2026

Reinforcement of a vehicle structure where a gear box is connected

Inventors: Nuria Ignes I Mullol (Molsheim, FR); Robert I Baertl (Molsheim, FR); Frederic Jung (Molsheim, FR)
Assignee: Zephyros, Inc.
B62D29/002B62D25/00
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Quick Facts
Patent No.
US 12,617,476
App. No.
17/801,082
Granted
May 5, 2026
Kind
B2
Abstract

The present invention relates to a vehicle with a structure, which comprises connection-means and a reinforcement member.

Claims (21)

1 . A vehicle with a structure, which comprises:

a connector;

a reinforcement member comprising a carrier and having at least one recess on the carrier which takes the connector up and/or which fits onto the connector; and

a foamable layer comprising a structural foam in contact with the reinforcement member, the foamable layer being located on a first and opposing second surface of the reinforcement member in an alternating sequence;

wherein the reinforcement member is located at or in the structure where a gearbox is fixed to the structure; and

wherein the connector receives a fastener; and

wherein the recess of the carrier can provide a closure on an averted side of the connector to ensure that the cross-section of the connector is unblocked prior to, during, and/or after the expansion of the foamable layer.

2 . The vehicle according to claim 1 , wherein the reinforcement member and/or the foamable layer comprises at least one recess, wherein the at least one recess takes up the connector.

3 . The vehicle according to claim 2 , wherein there is a form- and/or force-fit between the connector and the carrier and/or the foamable layer.

4 . The vehicle according to claim 3 , wherein the connector is a tube, preferably with a flange.

5 . The vehicle according to claim 3 , wherein the carrier comprises in its recess attachment means, preferably protrusions, which are in contact with an outer circumference of the connector.

6 . The vehicle according to claim 4 , wherein a cross-section of the tube is unblocked prior to, during, and/or after expansion of the foamable layer.

7 . The vehicle according to claim 1 , wherein the reinforcement member is provided in a cavity.

8 . The vehicle according to claim 4 , wherein an inner circumference of the tube is polygonal.

9 . The vehicle according to claim 4 , wherein a shape of the inner cross section of the tube corresponds to the outer circumferential shape of a nut, which is utilized to attach a gearbox to the structure.

10 . The vehicle according to claim 4 , wherein the shape and size of an inner circumference of the recess corresponds to the shape and size of an outer circumference of the tube.

11 . The vehicle according to claim 1 , wherein after the reinforcement member has been attached to a cavity of the vehicle and after the fastener has been inserted into the connector, the foamable layer is expanded under the influence of heat.

12 . The vehicle according to claim 4 , wherein the fastener is inserted into the tube.

13 . The vehicle according to claim 12 , wherein the fastener is a bolt.

14 . The vehicle according to claim 1 , including more than two recesses.

15 . The vehicle according to claim 1 , wherein the reinforcement member includes a plurality of longitudinal and/or transverse ribs.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 19, 2022
From: IGNES I MULLOL, NURIA; BAERTL, ROBERT; JUNG, FREDERIC
To: ZEPHYROS, INC.
Reel/Frame 061264/0783 →
Priority Claims (1)
EP 20160397 · Mar 2, 2020 · regional
Continuity (1)
Related Publication 20230081643A1 · Mar 16, 2023
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