IP Library › Granted Patent US 12,404,350
Granted Patent B2
US 12,404,350 · App. 17/802,497 · Granted Sep 2, 2025

Method for producing nitrile rubber

Inventor: Keisuke Kojima (Tokyo, JP)
Assignee: ZEON CORPORATION
C08C1/15B29C48/022B29C48/397C08J3/16C08K5/13C08L33/20B29K2033/18
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,404,350
App. No.
17/802,497
Granted
Sep 2, 2025
Kind
B2
Abstract

A method for producing a nitrile rubber, includes recovering a nitrile rubber from a latex of nitrile rubber by continuously feeding the latex of nitrile rubber and a coagulant into an extruder including a screw disposed inside a barrel to be rotatably driven, wherein the latex of nitrile rubber fed into the extruder contains 0.1 to 3 parts by weight of a hindered phenol-based antiaging agent having a molecular weight of 300 to 3000 relative to 100 parts by weight of the nitrile rubber.

Claims (7)

1. A method for producing a nitrile rubber, comprising recovering a nitrile rubber from a latex of nitrile rubber by continuously feeding the latex of nitrile rubber and a coagulant into an extruder including a screw disposed inside a barrel to be rotatably driven,

wherein the method further comprises adding a hindered phenol-based antiaging agent, having a molecular weight of 300 to 3000, in the form of an emulsion to the latex of nitrile rubber such that the latex of nitrile rubber fed into the extruder contains 0.1 to 3 parts by weight of the hindered phenol-based antiaging agent relative to 100 parts by weight of the nitrile rubber.

2. The method for producing a nitrile rubber according to claim 1 , wherein the nitrile rubber discharged from the extruder and recovered from the latex of nitrile rubber has a maximum value of chemiluminescent intensity of 2,000 to 25,000 counts/sec, which is measured according to JIS K7351:2018.

3. The method for producing a nitrile rubber according to claim 1 , wherein the nitrile rubber contains 5 to 60 wt % of α,β-ethylenically unsaturated nitrile monomer units, and has an iodine value of 120 or less.

4. The method for producing a nitrile rubber according to claim 1 , wherein the ratio Q/N [kg/(hr·rpm)] of the feed rate Q [kg/hr] of the nitrile rubber fed to the extruder to the number N of rotations [rpm] of the screw in the extruder is controlled to 0.22 kg/(hr·rpm) or less.

5. The method for producing a nitrile rubber according to claim 1 , wherein the emulsion of the hindered phenol-based antiaging agent comprises an emulsifier.

6. The method for producing a nitrile rubber according to claim 5 , wherein the emulsifier is an anionic emulsifier.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 25, 2022
From: KOJIMA, KEISUKE
To: ZEON CORPORATION
Reel/Frame 060904/0902 →
Priority Claims (1)
JP 2020-033534 · Feb 28, 2020 · national
Continuity (1)
Related Publication 20230092267A1 · Mar 23, 2023
References Cited (12)
US 20210002391A1 · Yoshimura et al. · 2021 [cited by applicant]
CN 103497376A · 2014 [cited by applicant]
JP H09216981A · 1997 [cited by applicant]
JP 2001247754A · 2001 [cited by applicant]
JP 2011012142A · 2011 [cited by applicant]
JP 2016216645A · 2016 [cited by applicant]
TW 201940566A · 2019 [cited by applicant]
WO 2006101235A1 · 2006 [cited by applicant]
Feb. 9, 2024 Extended European Search Report Issued in European Patent Application No. 21759803.6. [cited by applicant]
Mar. 23, 2021 International Search Report issued in International Patent Application No. PCT/JP2021/004148. [cited by applicant]
Aug. 30, 2022 International Preliminary Report on Patentability issued in International Patent Application No. PCT/JP2021/004148. [cited by applicant]
Jan. 22, 2025 Office Action issued in Indian Patent Application No. 202217048200. [cited by applicant]