IP Library Granted Patent US 12,208,675
Granted Patent B2
US 12,208,675 · App. 17/817,844 · Granted Jan 28, 2025

Multi-speed transmission and method for transmission operation

Inventors: Kurt Cattoor (Koolkerke, BE); Filip D. Schacht (Meulebeke, BE); Filip Van Raepenbusch (Bruges, BE)
Assignee: DANA BELGIUM N.V.
B60K17/02B60K1/00B60K1/02B60K17/08F16H61/684B60K2001/001F16H57/0473F16H61/30F16H2200/006F16H2200/0082
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Quick Facts
Patent No.
US 12,208,675
App. No.
17/817,844
Granted
Jan 28, 2025
Kind
B2
Abstract

Systems and methods for an electric drive unit are provided. A transmission system, in one example, includes a higher-lower range clutch assembly positioned downstream of a multi-speed clutch assembly and designed to shift the transmission system between a higher range operating mode and a lower range operating mode. The higher-lower range clutch assembly includes a lower range clutch and a higher range clutch each positioned on one of a first layshaft and an output shaft.

Claims (30)

1. A transmission system, comprising:

a higher-lower range clutch assembly positioned downstream of a multi-speed clutch assembly and designed to shift the transmission system between a higher range operating mode and a lower range operating mode;

wherein the higher-lower range clutch assembly includes a lower range clutch and a higher range clutch each positioned on one of a first layshaft and an output shaft;

wherein the output shaft is designed to rotationally couple to at least one drive axle; and

wherein the transmission system is designed with an equal number of forward and reverse driving gear modes.

2. The transmission system of claim 1 , wherein the multi-speed clutch assembly includes a first set of clutches arranged coaxial to a second layshaft and a second set of clutches arranged coaxial to a third layshaft.

3. The transmission system of claim 2 , wherein the first and second sets of clutches each include two or more friction clutches.

4. The transmission system of claim 1 , wherein the higher range clutch and the lower range clutch are friction clutches.

5. The transmission system of claim 1 , further comprising an input assembly that includes an input gear on an input shaft that is designed to mesh with a gear on an electric machine interface shaft.

6. The transmission system of claim 5 , wherein the input assembly further includes an output gear that meshes with one or more gears in the multi-speed clutch assembly.

7. The transmission system of claim 5 , wherein the input shaft is positioned above an electric machine interface shaft.

8. The transmission system of claim 1 , further comprising a charging pump driven by an electric motor coupled to a housing of the transmission system.

9. The transmission system of claim 1 , further comprising an input shaft positioned above the output shaft.

10. The transmission system of claim 9 , wherein the output shaft is rotationally coupled to multiple drive axles.

11. A method for operation of a transmission system, comprising:

during a first operating condition, operating a higher-lower range clutch assembly positioned downstream of a multi-speed clutch assembly to shift the transmission system between a higher range operating mode and a lower range operating mode; and

operating an electric motor to drive a charging pump, wherein the electric motor and the charging pump are coupled to a housing of the transmission system;

wherein the higher-lower range clutch assembly is positioned downstream of the multi-speed clutch assembly;

wherein the higher-lower range clutch assembly includes a lower range clutch and a higher range clutch each positioned on one of a first layshaft and an output shaft; and

wherein the output shaft is designed to rotationally couple to a drive axle.

12. The method of claim 11 , wherein operating the higher-lower range clutch assembly to shift the transmission system between the higher range operating mode and the lower range operating mode is implemented during a reverse driving operating condition.

13. The method of claim 11 , further comprising during a second operating condition, operating the multi-speed clutch assembly to powershift the transmission system between two gear speed modes.

14. An electric transmission system, comprising:

a higher-lower range clutch assembly positioned downstream of a multi-speed clutch assembly and designed to shift the electric transmission system between a higher range operating mode and a lower range operating mode; and

an input assembly that includes an input gear on an input shaft that is designed to mesh with a gear on a first electric machine interface shaft;

wherein the higher-lower range clutch assembly includes a lower range friction clutch and a higher range friction clutch each positioned on one of a first layshaft and an output shaft; and

wherein the output shaft is designed to rotationally couple to a drive axle.

15. The electric transmission system of claim 14 , wherein the input gear is designed to mesh with a gear on the output shaft of a second electric machine.

16. The electric transmission system of claim 14 , wherein the input shaft is positioned above the output shaft and the first electric machine interface shaft.

17. The electric transmission system of claim 14 , wherein the first layshaft and the output shaft are positioned below the first electric machine interface shaft.

Assignments (2)
CHANGE OF NAME Recorded Oct 27, 2025
From: DANA BELGIUM N.V.
To: DANA BELGIUM
Reel/Frame 073288/0564 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 5, 2022
From: CATTOOR, KURT; SCHACHT, FILIP D.; VAN RAEPENBUSCH, FILIP
To: DANA BELGIUM N.V.
Reel/Frame 060736/0028 →
Continuity (1)
Related Publication 20240042847A1 · Feb 8, 2024
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