Ranged dual clutch transmission for motor vehicles
A power transmission for a motor vehicle includes an input, first and second input shafts, a layshaft, drive elements connecting the input shafts to the output and layshaft, couplers, a first clutch for connecting and disconnecting the input and the first input shaft, and a second clutch for connecting and disconnecting the input and the second input shaft. A first torque path driveably connects the first input shaft to the layshaft. A second torque path driveably connects the second input shaft to the layshaft. A third torque path driveably connects the layshaft and output. A bridge torque path driveably connects the first input shaft and the output.
1. A multiple speed power transmission, comprising:
first and second input shafts;
an output shaft;
a layshaft;
a first set of selectable torque paths between the first input shaft and layshaft;
a second set of selectable torque paths between the second input shaft and layshaft;
a third set of selectable torque paths between the layshaft and the output shaft; and
a selectable bridge torque path between the first input shaft and the output shaft.
2. The transmission of claim 1 , further comprising:
an input;
a first clutch driveably connected to the input and first input shaft for alternately connecting and disconnecting the input and the first input shaft; and
a second clutch driveably connected to the input and second input shaft for alternately connecting and disconnecting the input and the second input shaft.
3. The transmission of claim 1 , wherein the first set of torque paths comprises:
first and second pinions secured to the first input shaft;
first and second gears journalled on the layshaft and in continuous meshing engagement with the first and second pinions, respectively; and
a first coupler secured to the layshaft for releasably coupling the first gear and second gear alternately to the layshaft.
4. The transmission of claim 1 , wherein the first set of torque paths comprises:
a first pinion secured to the first input shaft;
a first gear journalled on the layshaft and in continuous meshing engagement with the first pinion; and
a first coupler secured to the layshaft for releasably coupling the first gear to the layshaft.
5. The transmission of claim 1 , wherein the second set of torque paths comprises:
third and fourth pinions secured to the second input shaft;
third and fourth gears journalled on the layshaft and in continuous meshing engagement with the third and fourth pinions, respectively; and
a second coupler secured to the layshaft for releasably coupling the third gear and fourth gear alternately to the layshaft.
6. The transmission of claim 1 , wherein the third set of torque paths comprises:
a low range selectable torque path; and
a high range selectable torque path.
7. The transmission of claim 6 , wherein the third set of torque paths further comprises:
a reverse range selectable torque path that causes the output shaft to rotate in an opposite direction from a direction of rotation of the output shaft produced by the low range torque path and the high range torque path.
8. The transmission of claim 1 , wherein the third set of torque paths comprises:
fifth and sixth pinions journalled on the layshaft;
fifth and sixth gears secured to the output shaft and in continuous meshing engagement with the fifth and sixth pinions, respectively; and
a third coupler secured to the layshaft for releasably coupling the fifth pinion and sixth pinion alternately to the layshaft.
9. The transmission of claim 8 , wherein the third set of torque paths further comprises:
an idler shaft;
a seventh pinion secured to the layshaft;
a seventh gear journalled on the idler shaft and driveably connected to the seventh pinion;
an eighth pinion secured to the idler shaft in continuous meshing engagement with the fifth gear; and
a fourth coupler secured to the idler shaft for releasably coupling the seventh gear to the idler shaft.
10. The transmission of claim 1 , wherein the third set of torque paths comprises:
an auxiliary shaft;
a sun gear secured to the auxiliary shaft;
a planet carrier driveably connected to the output shaft;
a ring gear secured against rotation;
a set of planet gears supported on the planet carrier and in continuous meshing engagement with the sun gear and ring gear;
ninth and tenth pinions journalled on the layshaft;
a ninth gear secured to the auxiliary shaft and in continuous meshing engagement with the ninth pinion;
a tenth gear driveably connected to the output shaft and in continuous meshing engagement with the tenth pinion; and
a third coupler secured to the layshaft for releasably coupling the ninth pinion and tenth pinion alternately to the layshaft.
11. The transmission of claim 10 , wherein the third set of torque paths further comprises:
an idler shaft;
a seventh pinion secured to the layshaft;
a seventh gear journalled on the idler shaft and driveably connected to the seventh pinion;
an eleventh pinion secured to the idler shaft;
an eleventh gear secured to the auxiliary shaft and in continuous meshing engagement with the eleventh pinion; and
a fourth coupler secured to the idler shaft for releasably coupling the seventh gear to the idler shaft.
12. The transmission of claim 8 , wherein the bridge torque path comprises:
an idler shaft;
a second pinion secured to the first input shaft;
a second gear journalled on the idler shaft and in continuous meshing engagement with the second pinion;
an eighth pinion secured to the idler shaft;
a fifth gear secured to the output shaft and in continuous meshing engagement with the eighth pinion; and
a fourth coupler secured to the idler shaft for releasably coupling the second gear to the idler shaft.
13. The transmission of claim 10 wherein the bridge torque path comprises:
a first pinion secured to the first input shaft;
an idler shaft;
an eleventh pinion secured to the idler shaft;
an eleventh gear secured to the auxiliary shaft and in continuous meshing engagement with the eleventh pinion;
a thirteenth gear journalled on the idler shaft and in continuous meshing engagement with the first pinion; and
a fourth coupler secured to the idler shaft for releasably coupling the thirteenth gear to the idler shaft.
14. A multiple speed power transmission, comprising:
an input;
first and second input shafts;
a first clutch driveably connected to the input and first input shaft for alternately connecting and disconnecting the input and the first input shaft;
a second clutch driveably connected to the input and second input shaft for alternately connecting and disconnecting the input and the second input shaft;
an output shaft;
a layshaft;
a first set of selectable torque paths between the first input shaft and layshaft;
a second set of selectable torque paths between the second input shaft and layshaft;
a third set of selectable torque paths between the layshaft and the output shaft; and
a selectable bridge torque path between the first input shaft and the output shaft.
15. The transmission of claim 14 , wherein the first set of torque paths comprises:
first and second pinions secured to the first input shaft;
first and second gears journalled on the layshaft and in continuous meshing engagement with the first and second pinions, respectively; and
a first coupler secured to the layshaft for releasably coupling the first gear and second gear alternately to the layshaft.
16. The transmission of claim 14 , wherein the first set of torque paths comprises:
a first pinion secured to the first input shaft;
a first gear journalled on the layshaft and in continuous meshing engagement with the first pinion; and
a first coupler secured to the layshaft for releasably coupling the first gear to the layshaft.
17. The transmission of claim 14 , wherein the second set of torque paths comprises:
third and fourth pinions secured to the second input shaft;
third and fourth gears journalled on the layshaft and in continuous meshing engagement with the third and fourth pinions, respectively; and
a second coupler secured to the layshaft for releasably coupling the third gear and fourth gear alternately to the layshaft.
18. The transmission of claim 14 , wherein the third set of torque paths comprises:
a low range selectable torque path; and
a high range selectable torque path.
19. The transmission of claim 18 , wherein the third set of torque paths further comprises:
a reverse range selectable torque path that causes the output shaft to rotate in an opposite direction from a direction of rotation of the output shaft produced by the low range torque path and the high range torque path.
20. The transmission of claim 14 , wherein the third set of torque paths comprises:
fifth and sixth pinions journalled on the layshaft;
fifth and sixth gears secured to the output shaft and in continuous meshing engagement with the fifth and sixth pinions, respectively; and
a third coupler secured to the layshaft for releasably coupling the fifth pinion and sixth pinion alternately to the layshaft.
21. The transmission of claim 20 , wherein the third set of torque paths further comprises:
an idler shaft;
a seventh pinion secured to the layshaft;
a seventh gear journalled on the idler shaft and driveably connected to the seventh pinion;
an eighth pinion secured to the idler shaft in continuous meshing engagement with the fifth gear; and
a fourth coupler secured to the idler shaft for releasably coupling the seventh gear to the idler shaft.
22. The transmission of claim 14 , wherein the third set of torque paths comprises:
an auxiliary shaft;
a sun gear secured to the auxiliary shaft;
a planet carrier driveably connected to the output shaft and auxiliary shaft;
a ring gear secured against rotation;
a set of planet gears supported on the planet carrier and in continuous meshing engagement with the sun gear and ring gear;
ninth and tenth pinions journalled on the layshaft;
a ninth gear secured to the auxiliary shaft and in continuous meshing engagement with the ninth pinion;
a tenth gear driveably connected to the output shaft and in continuous meshing engagement with the tenth pinion; and
a third coupler secured to the layshaft for releasably coupling the ninth pinion and tenth pinion alternately to the layshaft.
23. The transmission of claim 22 , wherein the third set of torque paths further comprises:
an idler shaft;
a seventh pinion secured to the layshaft;
a seventh gear journalled on the idler shaft and driveably connected to the seventh pinion;
an eleventh pinion secured to the idler shaft;
an eleventh gear secured to the auxiliary shaft and in continuous meshing engagement with the eleventh pinion; and
a fourth coupler secured to the idler shaft for releasably coupling the seventh gear to the idler shaft.
24. The transmission of claim 21 , wherein the bridge torque path comprises:
an idler shaft;
a second pinion secured to the first input shaft;
a second gear journalled on the idler shaft and in continuous meshing engagement with the second pinion;
an eighth pinion secured to the idler shaft;
a fifth gear secured to the output shaft and in continuous meshing engagement with the eighth pinion; and
a fourth coupler secured to the idler shaft for releasably coupling the second gear to the idler shaft.
25. The transmission of claim 22 , wherein the bridge torque path comprises:
a first pinion secured to the first input shaft;
an idler shaft;
an eleventh pinion secured to the idler shaft;
an eleventh gear secured to the auxiliary shaft and in continuous meshing engagement with the eleventh pinion;
a thirteenth gear journalled on the idler shaft and in continuous meshing engagement with the first pinion; and
a fourth coupler secured to the idler shaft for releasably coupling the thirteenth gear to the idler shaft.