IP Library Granted Patent US 11,764,050
Granted Patent B2
US 11,764,050 · App. 17/821,785 · Granted Sep 19, 2023

Systems and approaches for semiconductor metrology and surface analysis using secondary ion mass spectrometry

Inventors: David A. Reed (Belmont, CA); Bruno W. Schueler (San Jose, CA); Bruce H. Newcome (Sunnyvale, CA); Rodney Smedt (Los Gatos, CA); Chris Bevis (Los Gatos, CA)
Assignee: NOVA MEASURING INSTRUMENTS INC.
H01J49/142G01N23/22G01N23/2258G01Q10/04H01J49/126H01J49/26H01L22/12
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Quick Facts
Patent No.
US 11,764,050
App. No.
17/821,785
Granted
Sep 19, 2023
Kind
B2
Abstract

Systems and approaches for semiconductor metrology and surface analysis using Secondary Ion Mass Spectrometry (SIMS) are disclosed. In an example, a secondary ion mass spectrometry (SIMS) system includes a sample stage. A primary ion beam is directed to the sample stage. An extraction lens is directed at the sample stage. The extraction lens is configured to provide a low extraction field for secondary ions emitted from a sample on the sample stage. A magnetic sector spectrograph is coupled to the extraction lens along an optical path of the SIMS system. The magnetic sector spectrograph includes an electrostatic analyzer (ESA) coupled to a magnetic sector analyzer (MSA).

Claims (29)

1. A secondary ion mass spectrometry (SIMS) system, comprising:

a sample stage configured to support a wafer;

a primary ion source and ion optics configured to produce and direct a primary ion beam to the wafer;

an extraction lens directed at the sample stage, the extraction lens configured to extract secondary ions emitted from the wafer;

a detection unit; and

a charge compensation system configured to produce and direct an electron beam to the wafer, based on a wafer charge indication that is generated by the detection unit.

2. The SIMS system according to claim 1 , wherein the wafer charge indication is indicative of a location of the secondary ions at a location wherein the secondary ions are spread according to energy.

3. The SIMS system according to claim 2 , wherein the location is positioned between two current sensors of the detection unit, wherein the two current sensors are located between a first electrostatic analyzer (ESA) of the detection unit and a second ESA of the detection unit.

4. The SIMS system according to claim 3 , wherein the two current sensors comprise a high energy current sensor and a low energy current sensor.

5. The SIMS system according to claim 3 , comprising a magnetic second analyzer (MSA) that is downstream to the first and second ESAs.

6. The SIMS system according to claim 1 , wherein the charge compensation system is configured to control at least one of a current or power of the electron beam based on shifts in a kinetic energy of the secondary ions, as indicated by the wafer charge indicator.

7. The SIMS system according to claim 6 , wherein the shifts in the kinetic energy of the secondary ions are sensed by a low energy current sensor of the detection unit.

8. The SIMS system according to claim 1 , wherein the charge compensation system is configured to vary a current delivered to the surface of the wafer.

9. The SIMS system according to claim 1 , wherein the charge compensation system is configured to control at least one of a current or power of the electron beam based on a shift in a kinetic energy of the secondary ions and an overall energy distribution of the secondary ions.

10. The SIMS system according to claim 1 , wherein the wafer charge indication is generated by a low energy current sensor, and wherein the charge compensation system is configured to control at least one of a current or power of the electron beam based on whether the wafer charge indication is similar to a signal sensed by a current sensor that measures current through a conductive sample.

11. The SIMS system according to claim 1 , wherein the SIMS system is configured to check a calibration of the SIMS system and to update the calibration automatically.

12. A secondary ion mass spectrometry (SIMS) method, comprising:

producing and directing, by a primary ion source and ion optics, a primary ion beam to a wafer that is supported by a sample stage;

extracting, by an extraction lens directed at the sample stage, secondary ions emitted from the wafer;

generating, by a detection unit, a wafer charge indication; and

producing and directing, by a charge compensation system, an electron beam to the wafer, based on a wafer charge indication.

13. The SIMS method according to claim 12 , wherein the wafer charge indication is indicative of a location of the secondary ions at a location wherein the secondary ions are spread according to energy.

14. The SIMS method according to claim 13 , wherein the location is positioned between two current sensors of the detection unit, wherein the two current sensors are located between a first electrostatic analyzer (ESA) of the detection unit and a second ESA of the detection unit.

15. The SIMS method according to claim 14 , wherein the two current sensors comprise a high energy current sensor and a low energy current sensor.

16. The SIMS method according to claim 12 , comprising controlling, by the charge compensation system, at least one of a current or power of the electron beam based on shifts in a kinetic energy of the secondary ions, as indicated by the wafer charge indicator.

17. The SIMS method according to claim 16 , comprising sensing the shifts in the kinetic energy of the secondary ions by a low energy current sensor of the detection unit.

18. The SIMS method according to claim 12 , comprising controlling, by the charge compensation system, at least one of a current or power of the electron beam based on a shift in a kinetic energy of the secondary ions and an overall energy distribution of the secondary ions.

19. The SIMS method according to claim 12 , comprising generating the wafer charge indication by a low energy current sensor, and controlling, by the charge compensation system, at least one of a current or power of the electron beam based on whether the wafer charge indication is similar to a signal sensed by a current sensor that measures current through a conductive sample.

20. The SIMS method according to claim 12 , comprising checking, by the SIMS system, a calibration of the SIMS system and updating the calibration automatically.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2022
From: REED, DAVID A.; SCHUELER, BRUNO W.; NEWCOME, BRUCE H.; SMEDT, RODNEY; BEVIS, CHRIS
To: NOVA MEASURING INSTRUMENTS, INC.
Reel/Frame 061461/0652 →
Continuity (9)
Continuation 17164499 · Feb 1, 2021
Continuation 16856940 · Apr 23, 2020
Continuation 16557197 · Aug 30, 2019
Continuation 16039292 · Jul 18, 2018
Continuation 15550014
Provisional Application 62114521 · Feb 10, 2015
Provisional Application 62114519 · Feb 10, 2015
Provisional Application 62114524 · Feb 10, 2015
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