IP Library Granted Patent US 12,537,263
Granted Patent B2
US 12,537,263 · App. 17/822,580 · Granted Jan 27, 2026

Thermally activated retractable EMC protection

Inventors: John S. Werner (Fishkill, NY); Andrew C. M. Hicks (Highland, NY); Noah Singer (White Plains, NY); Prabjit Singh (Poughkeepsie, NY); Sadegh Khalili (Poughkeepsie, NY)
Assignee: International Business Machines Corporation
H01M50/383H01M50/618H01M50/636
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,537,263
App. No.
17/822,580
Granted
Jan 27, 2026
Kind
B2
Abstract

A system and method for flushing the electrolyte out of an electrolyte flushable battery apparatus during a thermal runaway event. At least one condition of the electrolyte flushable battery apparatus is monitored to detect a potential thermal runaway event based on the at least one condition exceeding a threshold value. In response the inlet valve and outlet valves on the battery apparatus are opened. A flushing liquid is flushed or pumped through the battery apparatus where the flushing liquid enters the apparatus through the inlet valve and leaves the apparatus through the outlet valve. The flushing liquid is then stored in a reservoir.

Claims (51)

1 . A method for flushing an electrolyte out of an electrolyte flushable battery apparatus, the method comprising:

monitoring at least one condition of the electrolyte flushable battery apparatus;

detecting a potential thermal runaway event based on the at least one condition exceeding a threshold value;

opening an inlet flushing valve and an outlet flushing valve on the electrolyte flushable battery apparatus;

releasing a salt packet into the electrolyte within the electrolyte flushable battery apparatus; and

flushing a liquid through the electrolyte flushable battery apparatus, wherein the liquid enters the electrolyte flushable battery apparatus through the inlet flushing valve and leaves the electrolyte flushable battery apparatus through the outlet flushing valve.

2 . The method of claim 1 , wherein detecting the potential thermal runaway event further comprises:

detecting that a voltage threshold has been exceeded.

3 . The method of claim 1 , wherein detecting the potential thermal runaway event further comprises:

detecting that a temperature threshold has been exceeded.

4 . The method of claim 1 , wherein detecting the potential thermal runaway event further comprises:

detecting vented gases.

5 . The method of claim 1 , wherein the liquid is a non-conductive liquid.

6 . The method of claim 1 , further comprising:

generating a notification that a flushing event has occurred.

7 . The method of claim 1 , further comprising:

replacing the liquid in response to a flushing event.

8 . An electrolyte flushable battery apparatus comprising:

a battery casing;

an electrolyte liquid disposed within the battery casing;

a salt packet is disposed within the battery casing;

an inlet flushing valve disposed on a first end of the battery casing; and

an outlet flushing valve disposed on a second end of the battery casing.

9 . The electrolyte flushable battery apparatus of claim 8 , wherein the inlet flushing valve is hermetically sealed.

10 . The electrolyte flushable battery apparatus of claim 8 . wherein the outlet flushing valve is hermetically sealed.

11 . The electrolyte flushable battery apparatus of claim 9 , wherein the inlet flushing valve and outlet flushing valve are electrically controlled.

12 . The electrolyte flushable battery apparatus of claim 9 , wherein the inlet flushing valve and outlet flushing valve are self.

13 . The electrolyte flushable battery apparatus of claim 9 . wherein the inlet flushing valve and the outlet flushing valve are self-acting.

14 . A thermal runaway protection system comprising:

a supply reservoir containing a liquid;

an electrolyte flushable battery apparatus comprising:

a battery casing;

an electrolyte liquid disposed within the battery casing;

a salt packet is disposed within the battery casing configured to be released into the electrolyte liquid in response to a thermal runaway event;

an inlet flushing valve disposed on a first end of the battery casing configured to open in response to the thermal runaway event; and

an outlet flushing valve disposed on a second end of the battery casing configured to open in response to the thermal runaway event;

an outlet reservoir configured to receive the liquid and the electrolyte liquid during flushing;

an inlet manifold connected to the inlet flushing valve; and

an outlet manifold connected to the outlet flushing valve and the outlet reservoir,

wherein the liquid is configured to flow through the electrolyte flushable battery apparatus in response to the thermal runaway event in the electrolyte flushable battery apparatus.

15 . The thermal runaway protection system of claim 14 . wherein the-flushing liquid is a non-conductive liquid.

16 . The thermal runaway protection system of claim 14 , further comprising:

at least one sensor configured to monitor at least one condition of the electrolyte flushable battery apparatus indicative of the thermal runaway event.

17 . The thermal runaway protection system of claim 16 , wherein the at least one condition is temperature of the electrolyte flushable battery apparatus.

18 . The thermal runaway protection system of claim 16 , wherein the at least one condition is voltage of the electrolyte flushable battery apparatus.

19 . The thermal runaway protection system of claim 16 . where the at least one condition exceeds a threshold time.

20 . The thermal runaway protection system of claim 16 , further comprising:

a battery monitoring module configured to determine the electrolyte flushable battery apparatus is experiencing the thermal runaway event; and

a battery flushing module configured to receive a signal from the battery monitoring module of the electrolyte flushable battery apparatus is experiencing the thermal runaway event, and configured to release the liquid to flush the electrolyte liquid.

21 . The thermal runaway protection system of claim 14 , further comprising:

a pump configured to pump the liquid through the electrolyte flushable battery apparatus.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 26, 2022
From: WERNER, JOHN S.; HICKS, ANDREW C. M.; SINGER, NOAH; SINGH, PRABJIT; KHALILI, SADEGH
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 060914/0627 →
Continuity (1)
Related Publication 20240072373A1 · Feb 29, 2024
References Cited (31)
US 3806370A · Nischik · 1974 [cited by applicant]
US 4294891A · Yao · 1981 [cited by applicant]
US 5284720A · Thuerk · 1994 [cited by applicant]
US 5716726A · Cheiky · 1998 [cited by applicant]
US 8920986B2 · Cardenas-Valencia · 2014 [cited by applicant]
US 9166218B2 · Karulkar · 2015 [cited by applicant]
US 9461336B2 · Beckman · 2016 [cited by applicant]
US 10873101B2 · Nariyama · 2020 [cited by applicant]
US 20040137291A1 · Smedley · 2004 [cited by applicant]
US 20120251908A1 · Bhandari · 2012 [cited by applicant]
US 20170233122A1 · Thomas · 2017 [cited by applicant]
US 20180198112A1 · Ogura · 2018 [cited by applicant]
US 20210242479A1 · Song · 2021 [cited by applicant]
CN 201717346U · 2011 [cited by applicant]
CN 105552472A · 2016 [cited by applicant]
CN 119698713A · 2025 [cited by applicant]
DE 102006021585B3 · 2007 [cited by applicant]
EP 4578058A1 · 2025 [cited by applicant]
JP 2016528703A · 2016 [cited by examiner]
TW I886473B · 2025 [cited by applicant]
WO 2004038829A2 · 2004 [cited by applicant]
WO WO2005122310A1 · 2005 [cited by examiner]
WO WO2015074006A1 · 2015 [cited by examiner]
WO WO2021030723A1 · 2021 [cited by examiner]
WO 2024042377A1 · 2024 [cited by applicant]
Dannar et al., Cell Thermal Runaway Mitigation Systems and Methods, Feb. 2021, See the Abstract. (Year: 2021). [cited by examiner]
Choi et al., Electrochemical Devices Comprising Compressed Gas Solvent Electrolytes, May 2015, See the Abstract. (Year: 2015). [cited by examiner]
Arisaka et al., Storing Method and Storably Treated Body of High Polymer Electrolyte Fuel Cell Stack, Dec. 2005, See the Abstract. (Year: 2005). [cited by examiner]
et al., Multi-stack electrochemical cell system and method of use, Sep. 2016. (Year: 2016). [cited by examiner]
Intellectual Property Bureau of the Ministry of Economic Affairs Notice of Review Opinions, TW Application No. TW112115671, mailed Feb. 17, 2024, 5 pgs. [cited by applicant]
Notification of Transmittal of the International Search Report and the Written Opinion of the International Searching Authority, or the Declaration for International Application PCT/IB2023/055911, Mailed Feb. 12, 2024, … [cited by applicant]