IP Library Granted Patent US 12,440,801
Granted Patent B2
US 12,440,801 · App. 17/824,431 · Granted Oct 14, 2025

Systems and methods for separation of CO

Inventors: Craig A. Grimes (Raleigh, NC); Kevin Kreisler (Miami, FL)
Assignee: Bioleum Corporation
B01D53/24B01D53/005B01D53/323B01D53/8671B01D2255/802B01D2257/504
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Quick Facts
Patent No.
US 12,440,801
App. No.
17/824,431
Granted
Oct 14, 2025
Kind
B2
Abstract

Systems for separating and concentrating CO 2 from air or a gas include a vortex tube designed for separating and concentrating CO 2 from a gaseous input stream. The vortex tube has an operating design pressure of between 105 psi and 280 psi above atmospheric pressure and produces a concentrated CO 2 outlet stream. The concentrated CO 2 outlet stream is in fluid connection with a conversion system capable of converting the separated CO 2 into another chemical compound.

Claims (80)

1. A CO 2 removal system comprising:

a vortex tube designed for separating and concentrating CO 2 from a gaseous input stream containing CO 2 to a concentrated CO 2 outlet stream, the vortex tube having an operating design pressure of between 105 psi and 280 psi above atmospheric pressure, wherein the vortex tube has an interior surface topology and composition to promote chemical conversion of CO 2 in the concentrated CO 2 outlet stream through triboelectric charging; and

wherein the concentrated CO 2 outlet stream is in fluid connection with a conversion system capable of converting the separated CO 2 into another chemical compound.

2. The CO 2 removal system of claim 1 , wherein dimensions of the vortex tube are selected to achieve a CO 2 separation between 10% and 50% at a preselected operating pressure.

3. The CO 2 removal system of claim 1 , wherein for a preselected velocity of the gaseous input stream, dimensions of the vortex tube are selected to achieve a higher degree of CO 2 separation efficiency with higher concentrations of CO 2 in the gaseous input stream.

4. The CO 2 removal system of claim 1 , further comprising a CO 2 storage tank positioned between and in fluid connection with the vortex tube and the conversion system, wherein the CO 2 storage tank comprises: a pressure sensing member detecting maximum and minimum set pressures in the CO 2 storage tank; a solenoid valve adjusting an amount of CO 2 introduced into the CO 2 storage tank according to pressure variation of the stored CO 2 , and a control member controlling driving on/off of a compressor according to sensed pressure in the CO 2 storage tank.

5. A CO 2 removal system comprising:

a vortex tube designed for separating and concentrating CO 2 from a gaseous input stream containing CO 2 to a concentrated CO 2 outlet stream, the vortex tube having an operating design pressure of between 105 psi and 280 psi above atmospheric pressure; and

wherein the concentrated CO 2 outlet stream is in fluid connection with a conversion system capable of converting the separated CO 2 into another chemical compound, wherein the conversion system comprises a tube for treating the concentrated CO 2 outlet stream, and wherein:

the tube is optionally optically transparent and possesses a microscale or nanoscale surface topology and composition designed to promote conversion of CO 2 ; or

the tube is optically transparent and includes a photocatalyst within which, in combination with light, can be used to promote the photoreduction of CO 2 .

6. The CO 2 removal system of claim 5 , wherein the conversion system is selected from the group consisting of a triboelectric, photocatalytic, solar thermal, and electrocatalytic process and combinations thereof.

7. The CO 2 removal system of claim 5 , wherein dimensions of the vortex tube are selected to achieve a CO 2 separation between 10% and 50% at a preselected operating pressure.

8. The CO 2 removal system of claim 5 , wherein for a preselected velocity of the gaseous input stream, dimensions of the vortex tube are selected to achieve a higher degree of CO 2 separation efficiency with higher concentrations of CO 2 in the gaseous input stream.

9. The CO 2 removal system of claim 5 , further comprising a CO 2 storage tank positioned between and in fluid connection with the vortex tube and the conversion system, wherein the CO 2 storage tank comprises: a pressure sensing member detecting maximum and minimum set pressures in the CO 2 storage tank; a solenoid valve adjusting an amount of CO 2 introduced into the CO 2 storage tank according to pressure variation of the stored CO 2 , and a control member controlling driving on/off of a compressor according to sensed pressure in the CO 2 storage tank.

10. A CO 2 removal system comprising:

a vortex tube designed for separating and concentrating CO 2 from a gaseous input stream containing CO 2 to a concentrated CO 2 outlet stream, the vortex tube having an operating design pressure of between 105 psi and 280 psi above atmospheric pressure, wherein the vortex tube includes an electrically conductive wire axially oriented along the length of the vortex tube; and

wherein the concentrated CO 2 outlet stream is in fluid connection with a conversion system capable of converting the separated CO 2 into another chemical compound.

11. The CO 2 removal system of claim 10 , wherein the vortex tube is equipped to apply a time-varying or static electric potential between the axially oriented conductive wire and an outer surface of the vortex tube, in turn generating either a time-varying or static electric field.

12. The CO 2 removal system of claim 10 , wherein the conversion system is selected from the group consisting of a triboelectric, photocatalytic, solar thermal, and electrocatalytic process and combinations thereof.

13. The CO 2 removal system of claim 10 , wherein dimensions of the vortex tube are selected to achieve a CO 2 separation between 10% and 50% at a preselected operating pressure.

14. The CO 2 removal system of claim 10 , wherein for a preselected velocity of the gaseous input stream, dimensions of the vortex tube are selected to achieve a higher degree of CO 2 separation efficiency with higher concentrations of CO 2 in the gaseous input stream.

15. The CO 2 removal system of claim 10 , further comprising a CO 2 storage tank positioned between and in fluid connection with the vortex tube and the conversion system, wherein the CO 2 storage tank comprises: a pressure sensing member detecting maximum and minimum set pressures in the CO 2 storage tank; a solenoid valve adjusting an amount of CO 2 introduced into the CO 2 storage tank according to pressure variation of the stored CO 2 , and a control member controlling driving on/off of a compressor according to sensed pressure in the CO 2 storage tank.

16. A method of removing CO 2 from a gaseous input stream, the method comprising:

inputting a CO 2 containing gas stream to the CO 2 removal system of claim 1 operating at a pressure of between 105 psi and 280 psi above atmospheric pressure, to produce a concentrated CO 2 outlet stream; and

inputting the concentrated CO 2 outlet stream to a conversion system capable of converting CO 2 into another chemical compound.

17. The method of claim 16 , wherein at least one of:

the CO 2 containing gas stream is input to the vortex tube at a pressure greater than 4 bar (58 psi);

the concentration of CO 2 in the input gas stream is less than 2000 ppm;

the input gas stream primarily comprises nitrogen and oxygen when the concentration of CO 2 is less than 2000 ppm;

the input gas stream comprises 21.5% or more of CO 2 ; and/or

an ambient temperature surrounding the vortex tube is equal to or less than 48° C. to promote CO 2 separation efficiency.

18. The method of claim 16 , further comprising at least one step selected from:

generating power for associated ancillary equipment from renewable sources selected from sunlight and wind;

varying the operating pressure of the vortex tube with time in a periodic manner to create pressure waves thereby enhancing the separation and subsequent collection of the CO 2 entering the vortex tube;

adjusting the velocity of the input gas stream to achieve, at an outer wall adjacent to an input stream inlet, a gas velocity greater than 30 m/s;

modulating the velocity of the input gas stream to enhance the separation and subsequent concentration and collection of the CO 2 entering the vortex tube;

applying a time-varying or static electric potential between a wire axially oriented within the vortex tube, and an outer surface of the vortex tube, in turn generating either a time-varying or static electric field;

operating the vortex tube at temperatures sufficient to promote thermolysis of one or more gas species input to the vortex tube, and separation of resultant gas species integral to the vortex tube operation; and

combinations thereof.

19. The method of claim 16 , the concentrated CO 2 outlet stream(s) are used to temporarily fill or partially fill a storage container, from which the stored CO 2 is subsequently transferred to a device that converts the CO 2 into one or more different chemical compounds.

20. The method of claim 16 , wherein the input gas stream containing CO 2 has a velocity selected to achieve CO 2 separation equal to or greater than 9%, and wherein the velocity is time varying or steady state.

21. A method of removing CO 2 from a gaseous input stream, the method comprising:

inputting a CO 2 containing gas stream to the CO 2 removal system of claim 5 operating at a pressure of between 105 psi and 280 psi above atmospheric pressure, to produce a concentrated CO 2 outlet stream; and

inputting the concentrated CO 2 outlet stream to a conversion system capable of converting CO 2 into another chemical compound.

22. The method of claim 21 , wherein at least one of:

the CO 2 containing gas stream is input to the vortex tube at a pressure greater than 4 bar (58 psi);

the concentration of CO 2 in the input gas stream is less than 2000 ppm;

the input gas stream primarily comprises nitrogen and oxygen when the concentration of CO 2 is less than 2000 ppm;

the input gas stream comprises 21.5% or more of CO 2 ; and/or

an ambient temperature surrounding the vortex tube is equal to or less than 48° C. to promote CO 2 separation efficiency.

23. The method of claim 21 , further comprising at least one step selected from:

generating power for associated ancillary equipment from renewable sources selected from sunlight and wind;

varying the operating pressure of the vortex tube with time in a periodic manner to create pressure waves thereby enhancing the separation and subsequent collection of the CO 2 entering the vortex tube;

adjusting the velocity of the input gas stream to achieve, at an outer wall adjacent to an input stream inlet, a gas velocity greater than 30 m/s;

modulating the velocity of the input gas stream to enhance the separation and subsequent concentration and collection of the CO 2 entering the vortex tube;

applying a time-varying or static electric potential between a wire axially oriented within the vortex tube, and an outer surface of the vortex tube, in turn generating either a time-varying or static electric field;

operating the vortex tube at temperatures sufficient to promote thermolysis of one or more gas species input to the vortex tube, and separation of resultant gas species integral to the vortex tube operation; and

combinations thereof.

24. The method of claim 21 , the concentrated CO 2 outlet stream(s) are used to temporarily fill or partially fill a storage container, from which the stored CO 2 is subsequently transferred to a device that converts the CO 2 into one or more different chemical compounds.

25. The method of claim 21 , wherein the input gas stream containing CO 2 has a velocity selected to achieve CO 2 separation equal to or greater than 9%, and wherein the velocity is time varying or steady state.

26. A method of removing CO 2 from a gaseous input stream, the method comprising:

inputting a CO 2 containing gas stream to the CO 2 removal system of claim 1 operating at a pressure of between 105 psi and 280 psi above atmospheric pressure, to produce a concentrated CO 2 outlet stream; and

inputting the concentrated CO 2 outlet stream to a conversion system capable of converting CO 2 into another chemical compound.

27. The method of claim 26 , wherein at least one of:

the CO 2 containing gas stream is input to the vortex tube at a pressure greater than 4 bar (58 psi);

the concentration of CO 2 in the input gas stream is less than 2000 ppm;

the input gas stream primarily comprises nitrogen and oxygen when the concentration of CO 2 is less than 2000 ppm;

the input gas stream comprises 21.5% or more of CO 2 ; and/or

an ambient temperature surrounding the vortex tube is equal to or less than 48° C. to promote CO 2 separation efficiency.

28. The method of claim 26 , further comprising at least one step selected from:

generating power for associated ancillary equipment from renewable sources selected from sunlight and wind;

varying the operating pressure of the vortex tube with time in a periodic manner to create pressure waves thereby enhancing the separation and subsequent collection of the CO 2 entering the vortex tube;

adjusting the velocity of the input gas stream to achieve, at an outer wall adjacent to an input stream inlet, a gas velocity greater than 30 m/s;

modulating the velocity of the input gas stream to enhance the separation and subsequent concentration and collection of the CO 2 entering the vortex tube;

applying a time-varying or static electric potential between a wire axially oriented within the vortex tube, and an outer surface of the vortex tube, in turn generating either a time-varying or static electric field;

operating the vortex tube at temperatures sufficient to promote thermolysis of one or more gas species input to the vortex tube, and separation of resultant gas species integral to the vortex tube operation; and

combinations thereof.

29. The method of claim 26 , the concentrated CO 2 outlet stream(s) are used to temporarily fill or partially fill a storage container, from which the stored CO 2 is subsequently transferred to a device that converts the CO 2 into one or more different chemical compounds.

30. The method of claim 26 , wherein the input gas stream containing CO 2 has a velocity selected to achieve CO 2 separation equal to or greater than 9%, and wherein the velocity is time varying or steady state.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 9, 2025
From: COMSTOCK IP HOLDINGS LLC
To: BIOLEUM CORPORATION
Reel/Frame 072203/0088 →
Continuity (3)
Provisional Application 63193809 · May 27, 2021
Provisional Application 63193458 · May 26, 2021
Related Publication 20220401879A1 · Dec 22, 2022
References Cited (4)
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KR 102024753B1 · 2019 [cited by examiner]
KR-102024753-B1 English translation (Year: 2019). [cited by examiner]
Agarwal et al., “Optimisation of vortex tubes and the potential for use in atmospheric separation”, J. Phys, D: Appl. Phys. 54(1) (Jan. 2021) 015502. (Year: 2021). [cited by examiner]