IP Library › Granted Patent US 12,506,225
Granted Patent B2
US 12,506,225 · App. 17/826,649 · Granted Dec 23, 2025

Contact as module connector, connection assembly, battery cell and battery module with such contact assemblies

Inventors: Manuel Eheim (Bensheim, DE); Alexander Weber (Bensheim, DE); Bjoern Hoffmann (Bensheim, DE); Frank Kaehny (Bensheim, DE); Patrick Distler (Bensheim, DE); Marcus Wolf (Bensheim, DE)
Assignee: TE Connectivity Germany
H01M50/503H01M50/502H01M50/505H01M50/517H01R4/56H01R4/58H01M50/296
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Quick Facts
Patent No.
US 12,506,225
App. No.
17/826,649
Granted
Dec 23, 2025
Kind
B2
Abstract

A contact assembly includes a contact element having a lead-through opening, a contact section extending in a tube-shaped manner along the lead-through opening and having a contact surface, and a collar section connected to the contact section and extending the lead-through opening in a sleeve-shaped manner, a busbar having a reception opening receiving the collar section, and a fastener inserted into the lead-through opening. The contact element has a first friction surface affixable with the busbar in the reception opening in a frictionally engaging manner and a second friction surface affixable in the reception opening with the busbar or in the lead-through opening with the fastener in a frictionally engaging manner. The first friction surface and the second friction surface are mutually offset in a radial direction with respect to the lead-through opening.

Claims (31)

1 . A contact assembly, comprising:

a contact element having a lead-through opening, a contact section extending in a tube-shaped manner along the lead-through opening and having a contact surface, and a collar section connected to the contact section and extending the lead-through opening in a sleeve-shaped manner;

a busbar having a reception opening receiving the collar section; and

a fastener inserted into the lead-through opening, the contact element has a first friction surface affixable with the busbar in the reception opening in a frictionally engaging manner and a second friction surface affixable in the reception opening with the busbar or in the lead-through opening with the fastener in a frictionally engaging manner, the first friction surface and the second friction surface are mutually offset in a radial direction with respect to the lead-through opening.

2 . The contact assembly of claim 1 , wherein the fastener fastens the contact assembly to a counterpart complementary to the fastener.

3 . The contact assembly of claim 1 , wherein the contact surface of the contact section contacts a counter contact.

4 . The contact assembly of claim 1 , wherein the contact element has a shoulder between the contact section and the collar section.

5 . The contact assembly of claim 4 , wherein the contact element abuts the busbar with the shoulder.

6 . The contact assembly of claim 1 , wherein the fastener has a threaded section and is a screw with an external thread on the threaded section.

7 . The contact assembly of claim 1 , wherein the fastener has a threaded section and is a threaded sleeve with an internal thread on the threaded section.

8 . The contact assembly of claim 1 , wherein the fastener has a support section extending radially outward, the support section rests on the busbar.

9 . The contact assembly of claim 1 , wherein the collar section is shorter than the reception opening.

10 . The contact assembly of claim 1 , wherein the fastener has a knurled section and the collar section is deformed by the knurled section after insertion of the fastener into the lead-through opening.

11 . The contact assembly of claim 10 , wherein the knurled section is shorter than the reception opening.

12 . The contact assembly of claim 1 , wherein the fastener is rotatably arranged in the lead-through opening.

13 . The contact assembly of claim 1 , wherein the reception opening is a stepped bore.

14 . The contact assembly of claim 1 , wherein the reception opening has a material recess on a circumference of the reception opening.

15 . The contact assembly of claim 1 , wherein the first friction surface is formed on an outer surface of the contact element.

16 . The contact assembly of claim 15 , wherein the second friction surface is formed on the outer surface of the contact element or on an inner surface of the contact element.

17 . A module connector, comprising:

a contact assembly according to claim 1 ; and

a contact protection housing receiving the contact assembly.

18 . A connection assembly, comprising:

a first contact assembly according to claim 1 ; and

a second contact assembly according to claim 1 , the fastener of the first contact assembly is complementary to the fastener of the second contact assembly.

19 . A battery cell, comprising:

an electrode; and

a battery connection configured as a contact assembly according to claim 1 , the busbar of the contact assembly is electrically conductively connected to the electrode.

20 . A battery module, comprising:

a battery cell including an electrode and a battery connection; and

a module connector including a contact assembly according to claim 1 , a fastener of the battery connection is complementary to the fastener of the contact assembly of the module connector.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 9, 2022
From: EHEIM, MANUEL; WEBER, ALEXANDER; HOFFMANN, BJOERN; KAEHNY, FRANK; DISTLER, PATRICK; WOLF, MARCUS
To: TE CONNECTIVITY GERMANY GMBH
Reel/Frame 060755/0084 →
Priority Claims (1)
DE 102021113768.3 · May 27, 2021 · national
Continuity (1)
Related Publication 20220384911A1 · Dec 1, 2022
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