Granted Patent B2

US 12,407,206 · App. 17/830,387 · Granted Sep 2, 2025

Inventors: Tobias Engelhardt (Stuttgart, DE); Stefan Oechslen (Stuttgart, DE)

Assignee: DR. ING. H.C. F. PORSCHE AKTIENGESELLSCHAFT

H02K3/345H02K1/165H02K1/20H02K9/197H02K15/021

Abstract

Claims (38)

1. A stator for an electric machine, comprising:

a laminated stator core having stator slots arranged along an axial direction parallel to a stator axis;

electric conductors arranged in the stator slots; and

fluidtight slot insulators arranged in the stator slots between the electric conductors and the laminated stator core,

wherein the slot insulators each have a cooling channel spaced apart from the electric conductors in a radial direction arranged orthogonally to the axial direction,

wherein the cooling channels are arranged in slots of the laminated stator core and in yoke-side recesses of the laminated stator core,

wherein the cooling channels have a smaller extension in a direction of rotation than the electric conductors,

wherein the yoke-side recesses have a smaller extension in the direction of rotation than the electric conductors, and

wherein the electric conductors are arranged in inner spaces of the slot insulators, and wherein the cooling channels are fluidically connected to the inner spaces.

2. The stator as claimed in claim 1 , comprising an end plate on an end face of the laminated stator core,

wherein the end plate has a radial part,

wherein a main direction of extent of the radial part is arranged in the radial direction, and

wherein the radial part has openings for passing the electric conductors through the radial part from the stator slots into a winding overhang region of the stator and further openings for fluidically connecting the cooling channels to the winding overhang region.

3. The stator as claimed in claim 2 , wherein the openings of the radial part have fluidtight seals between the winding overhang region and inner spaces of the cooling channels.

4. The stator as claimed in claim 2 , wherein the openings of the radial part have edges connected in a fluidtight manner to edges of the slot insulators.

5. The stator as claimed in claim 2 , wherein the end plate has an axial part,

wherein a main direction of extent of the axial part is arranged in the axial direction,

wherein the axial part has channels, and

wherein the channels are arranged along a main direction of extent of the cooling channels.

6. The stator as claimed in claim 2 , wherein the radial part of the end plate is adhesively bonded to the end face of the laminated stator core.

7. An electric machine having a stator as claimed in claim 1 .

8. A motor vehicle having an electric machine as claimed in claim 7 .

9. The stator as claimed in claim 4 , wherein the edges of the openings of the radial part are welded to the edges of the slot insulators.

10. The stator as claimed in claim 4 , wherein the edges of the openings of the radial part are adhesively bonded to the edges of the slot insulators.

11. The stator as claimed in claim 4 , wherein the edges of the openings of the radial part are molded onto edges of the slot insulators.

12. The stator as claimed in claim 6 , wherein the radial part of the end plate is molded onto the end face of the laminated stator core.

13. A stator for an electric machine, comprising:

a laminated stator core having stator slots arranged along an axial direction parallel to a stator axis;

an end plate on an end face of the laminated stator core;

electric conductors arranged in the stator slots; and

fluidtight slot insulators arranged in the stator slots between the electric conductors and the laminated stator core,

wherein the slot insulators each have a cooling channel spaced apart from the electric conductors in a radial direction arranged orthogonally to the axial direction,

wherein the cooling channels are arranged in slots of the laminated stator core and in yoke-side recesses of the laminated stator core,

wherein the cooling channels have a smaller extension in a direction of rotation than the electric conductors,

wherein the yoke-side recesses have a smaller extension in the direction of rotation than the electric conductors,

wherein the end plate has a radial part,

wherein a main direction of extent of the radial part is arranged in the radial direction, and

wherein the radial part has openings for passing the electric conductors through the radial part from the stator slots into a winding overhang region of the stator and further openings for fluidically connecting the cooling channels to the winding overhang region.

Assignments (1)

Priority Claims (1)

Continuity (1)

References Cited (30)