Flow control valve
A valve in which the flow control element includes a fixed disk and a rotatable disk, and a motor operable to rotate the rotatable disk. The motor is disposed in the bore of the valve, aligned with the long axis of the valve body and the axis of rotation of the rotatable disk.
1. A method of forming a valve, said method comprising the steps of:
forming a valve body having a straight bore extending through the valve body and defining a longitudinal axis of the valve body by drilling, from an end of solid stock, to create the bore;
forming a motor well by machining into the stock, such that the motor well is disposed within the bore, wherein said motor well provides a volume within the bore of the valve isolated from water flow around the motor well;
inserting a rotatable valve component having a first aperture into the bore, such said rotatable valve component is rotatable relative to the valve body;
inserting a fixed valve component having a second aperture into the bore, and fixing the fixed valve component relative the valve body; and
inserting a motor into the motor well, and aligning a longitudinal axis of the motor with the longitudinal axis of the valve body, and connecting the motor to the rotatable valve component.
2. The method of claim 1 , wherein:
the rotatable valve component comprises a rotatable disk having an outer diameter smaller than the bore of the valve body proximate the rotatable disk, and the first aperture extends from a face of the rotatable disk opposing the fixed valve component to a side wall of the rotatable disk, to establish a flow path between the rotatable disk and the valve body.
3. The method of claim 1 wherein step of forming a motor well comprises milling the motor well into the side of the stock.
4. The method of claim 1 , wherein:
the rotatable valve component comprises a disk.
5. The method of claim 1 , wherein:
the fixed valve component comprises a disk.
6. The method of claim 1 wherein the steps of inserting the rotatable valve component and inserting the fixed valve component comprise:
inserting the rotatable valve component and the fixed valve component such that an axis of rotation of the rotatable valve component and a central axis of the fixed valve component are coaxial with the longitudinal axis of the valve body.
7. The method of claim 1 wherein the step of inserting the motor further comprises:
inserting the motor within the bore such that the motor is coaxial with the rotatable valve component.