IP Library Granted Patent US 11,982,091
Granted Patent B2
US 11,982,091 · App. 17/831,826 · Granted May 14, 2024

Mineral-based panel comprising grooves and a method for forming grooves

Inventors: Per Josefsson (Ramlösa, SE); Pontus Gamstedt (Kattarp, SE); Per Nygren (Ramlösa, SE)
Assignee: Ceraloc Innovation AB
E04F15/02033E04F13/076E04F13/0894E04F15/087E04F2201/0115
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,982,091
App. No.
17/831,826
Granted
May 14, 2024
Kind
B2
Abstract

A mineral-based floor panel including a mineral-based core, wherein the panel includes at least one groove. The at least one groove may be provided in a rear side of the panel. There is also disclosed other such mineral-based panels, such as a building panel, a wall panel, a ceiling panel or a furniture panel. There is also disclosed a method for forming such grooves in a mineral-based panel. Furthermore, there is disclosed a mineral-based panel including a mineral-based core and polymer-based lower layer(s) attached to the core. A locking system of the panel includes a strip extending horizontally beyond an upper portion of the panel, wherein at least a horizontal portion of the strip is entirely formed in the polymer-based lower layer(s).

Claims (23)

1. A mineral-based panel comprising a mineral-based core comprising magnesium oxide,

wherein the panel comprises at least one groove,

wherein the at least one groove is provided in a rear side of the panel,

wherein the rear side has a rear side surface area, and the front side has a front side surface area,

wherein the entire rear side surface area is less than 90% of the entire front side surface area of the front side of the panel.

2. The mineral-based panel according to claim 1 , wherein the mineral-based core further comprises at least one of magnesium chloride and magnesium sulphate.

3. The mineral-based panel according to claim 1 , wherein the at least one groove is provided in a lower side of the mineral-based core.

4. The mineral-based panel according to claim 1 , further comprising a lower arrangement comprising at least one lower layer being attached to a lower side of the mineral-based core.

5. The mineral-based panel according to claim 4 , wherein the at least one groove is at least partly provided in the lower arrangement.

6. The mineral-based panel according to claim 4 , wherein the lower arrangement comprises at least one polymer-based layer.

7. The mineral-based panel according to claim 6 , wherein the at least one polymer-based layer is at least one thermoplastic layer.

8. The mineral-based panel according to claim 1 , further comprising an upper arrangement comprising at least one upper layer being attached to an upper side of the mineral-based core.

9. The mineral-based panel according to claim 8 , wherein the upper arrangement comprises at least one polymer-based layer.

10. The mineral-based panel according to claim 9 , wherein the at least one polymer-based layer is at least one thermoplastic layer.

11. The mineral-based panel according to claim 1 , further comprising at least one reinforcement layer provided in the mineral-based core.

12. The mineral-based panel according to claim 1 , comprising a plurality of grooves, wherein at least two grooves have different groove depths and/or groove widths.

13. The mineral-based panel according to claim 1 , wherein the at least one groove is provided in an interior of the rear side being spaced from a pair of opposite edge portions of the panel.

14. The mineral-based panel according to claim 1 , wherein the at least one groove is continuous.

15. The mineral-based panel according to claim 1 , comprising a plurality of discontinuous grooves.

16. The mineral-based panel according to claim 1 , wherein the at least one groove is parallel with long edge portions of the panel.

17. The mineral-based panel according to claim 1 , comprising at least two groove arrangements, wherein adjacent pairs of groove arrangements are separated by a separation portion.

18. The mineral-based panel according to claim 1 , wherein the area of the rear side is less than 80% of an area of the front side.

19. The mineral-based panel according to claim 1 , wherein the panel is a building panel, a floor panel, a wall panel, a ceiling panel, or a furniture panel.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 3, 2022
From: JOSEFSSON, PER; GAMSTEDT, PONTUS; NYGREN, PER
To: CERALOC INNOVATION AB
Reel/Frame 060096/0964 →
Priority Claims (1)
SE 1950364-8 · Mar 25, 2019 · national
Continuity (2)
Continuation 16826761 · Mar 23, 2020
Related Publication 20220290444A1 · Sep 15, 2022
Cited By (1)
US 12,534,921