IP Library Granted Patent US 11,497,528
Granted Patent B2
US 11,497,528 · App. 17/836,801 · Granted Nov 15, 2022

Bone positioning and cutting system and method

Inventors: Paul Dayton (Ankeny, IA); F. Barry Bays (Collierville, TN)
Assignee: Treace Medical Concepts, Inc.
A61B17/6416A61B17/151A61B17/66
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Quick Facts
Patent No.
US 11,497,528
App. No.
17/836,801
Granted
Nov 15, 2022
Kind
B2
Abstract

A method of performing bunion surgery may involve attaching a bone positioning device to a first metatarsal and to a first cuneiform across a joint separating the first metatarsal from the first cuneiform. Attaching the bone positioning device can include inserting a first fixation pin into one of the first metatarsal or the first cuneiform and inserting a second fixation pin into an other of the first metatarsal or the first cuneiform. The method can involve using the bone positioning device to adjust an alignment of the first metatarsal relative to the first cuneiform; and, after adjusting the alignment of the first metatarsal relative to the first cuneiform using the bone positioning device, fixing a position of the first metatarsal relative to the first cuneiform with a bone connector.

Claims (52)

1. A method of performing a bunion surgery, the method comprising:

attaching a bone positioning device to a first metatarsal and to a first cuneiform across a joint separating the first metatarsal from the first cuneiform, wherein attaching the bone positioning device comprises inserting a first fixation pin into one of the first metatarsal or the first cuneiform and inserting a second fixation pin into an other of the first metatarsal or the first cuneiform;

using the bone positioning device to adjust an alignment of the first metatarsal relative to the first cuneiform; and

after adjusting the alignment of the first metatarsal relative to the first cuneiform using the bone positioning device, fixing a position of the first metatarsal relative to the first cuneiform with a bone connector.

2. The method of claim 1 , wherein using the bone positioning device to adjust the alignment of the first metatarsal relative to the first cuneiform comprises adjusting the alignment of the first metatarsal relative to the first cuneiform in multiple planes.

3. The method of claim 1 , wherein using the bone positioning device to adjust the alignment of the first metatarsal relative to the first cuneiform comprises adjusting the alignment of the first metatarsal relative to the first cuneiform in a plane defined by X- and Y-axes.

4. The method of claim 1 , wherein using the bone positioning device to adjust the alignment of the first metatarsal relative to the first cuneiform comprises adjusting the alignment of the first metatarsal relative to the first cuneiform in a Z-axis.

5. The method of claim 1 , wherein:

the bone positioning device comprises a first block comprising a first aperture and a second block comprising a second aperture; and

attaching the bone positioning device to the first metatarsal and to the first cuneiform across the joint comprises:

positioning the first block of the bone positioning device over the first cuneiform and positioning the second block of the bone positioning device over the first metatarsal;

inserting the first fixation pin into the first aperture of the first block; and

inserting the second fixation pin into the second aperture of the second block.

6. The method of claim 5 , wherein the bone positioning device comprises a joint between the first block and the second block, and using the bone positioning device to adjust the alignment of the first metatarsal relative to the first cuneiform comprises moving the second block relative to the first block about the joint.

7. The method of claim 6 wherein the joint is a rotating connection, and moving the second block relative to the first block about the joint comprises rotating the second block about the rotating connection relative to the first block.

8. The method of claim 5 , wherein the bone positioning device comprises a structure configured to set a position of the first block relative to the second block, and using the bone positioning device to adjust the alignment of the first metatarsal relative to the first cuneiform comprises engaging the structure to set the position of the first block relative to the second block.

9. The method of claim 8 , wherein the structure comprises a threaded screw, and using the bone positioning device to adjust the alignment of the first metatarsal relative to the first cuneiform comprises actuating the threaded screw.

10. The method of claim 9 , wherein an end of the threaded screw defines a recess configured to receive a driving tool, and actuating the threaded screw comprises inserting the driving tool into the recess and actuating the threaded screw with the driving tool.

11. The method of claim 1 , wherein the bone positioning device comprises a sliding connection and a screw connected to the sliding connection, and further comprising, prior to fixing the position of the first metatarsal relative to the first cuneiform with the bone connector, actuating the screw to apply a compression force between the first metatarsal and the first cuneiform via the sliding connection.

12. The method of claim 1 , further comprising, prior to fixing the position of the first metatarsal relative to the first cuneiform with a bone connector, removing a leading edge of the first metatarsal and removing a leading edge of the first cuneiform.

13. The method of claim 12 , wherein removing the leading edge of the first metatarsal and removing the leading edge of the first cuneiform comprises cutting the leading edge of the first metatarsal with a cutting tool and cutting the leading edge of the first cuneiform with the cutting tool.

14. The method of claim 13 , wherein the cutting tool is a saw blade, and further comprising aligning a bone cutting guide with the joint, wherein cutting the leading edge of the first metatarsal with the cutting tool comprises guiding the cutting tool with the bone cutting guide to cut the leading edge of the first metatarsal and cutting the leading edge of the first cuneiform with the cutting tool comprises guiding the cutting tool with the bone cutting guide to cut the leading edge of the first cuneiform.

15. The method of claim 13 , wherein cutting the leading edge of the first metatarsal with the cutting tool and cutting the leading edge of the first cuneiform with the cutting tool comprises cutting the leading edge of the first metatarsal with the cutting tool and cutting the leading edge of the first cuneiform with the cutting tool after adjusting the alignment of the first metatarsal relative to the first cuneiform using the bone positioning device.

16. The method of claim 1 , wherein using the bone positioning device to adjust the alignment of the first metatarsal relative to the first cuneiform comprises correcting the alignment between the first metatarsal and the first cuneiform to correct a bunion.

17. The method of claim 1 , wherein the bone connector is configured to promote fusion between the first metatarsal and the first cuneiform, and the bone connector comprises one or more of a plate, a screw, a pin, and a staple.

18. A method of performing a bunion surgery, the method comprising:

positioning a first portion of a bone positioning device over a first cuneiform and positioning a second portion of the bone positioning device over a first metatarsal, the bone positioning device extending across a joint separating the first metatarsal from the first cuneiform, the bone positioning device comprising a joint that allows the second portion of the bone positioning device to move with respect to the first portion of the bone positioning device;

inserting a first fixation pin through the first portion of the bone positioning device and into the first cuneiform;

inserting a second fixation pin through the second portion of the bone positioning device and into the first metatarsal;

using the bone positioning device to adjust an alignment of the first metatarsal relative to the first cuneiform; and

after adjusting the alignment of the first metatarsal relative to the first cuneiform using the bone positioning device, fixing a position of the first metatarsal relative to the first cuneiform with a bone connector.

19. The method of claim 18 , further comprising, after adjusting the alignment of the first metatarsal relative to the first cuneiform using the bone positioning device but prior to fixing the position of the first metatarsal relative to the first cuneiform with the bone connector, actuating a screw connected to a sliding connection of the bone positioning device and thereby applying a compression force between the first metatarsal and the first cuneiform via the sliding connection.

20. The method of claim 18 , wherein the joint is a rotating connection, and using the bone positioning device to adjust the alignment of the first metatarsal relative to the first cuneiform comprises rotating the second portion of the bone positioning device about the rotating connection relative to the first portion of the bone positioning device.

21. The method of claim 18 , wherein the bone positioning device comprises a threaded screw, and using the bone positioning device to adjust the alignment of the first metatarsal relative to the first cuneiform comprises actuating the threaded screw to set the position of the second portion relative to the first portion.

22. The method of claim 18 , wherein using the bone positioning device to adjust the alignment of the first metatarsal relative to the first cuneiform comprises adjusting the alignment of the first metatarsal relative to the first cuneiform in multiple planes.

23. The method of claim 18 , further comprising:

prior to fixing the position of the first metatarsal relative to the first cuneiform with the bone connector, removing a leading edge of the first metatarsal and removing a leading edge of the first cuneiform; and

after removing the leading edge of the first metatarsal and the leading edge of the first cuneiform, actuating a screw connected to a sliding connection of the bone positioning device and thereby applying a compression force between the first metatarsal and the first cuneiform via the sliding connection.

24. The method of claim 23 , wherein removing the leading edge of the first metatarsal and removing the leading edge of the first cuneiform comprises cutting the leading edge of the first metatarsal with a cutting tool and cutting the leading edge of the first cuneiform with the cutting tool.

25. The method of claim 24 , wherein the cutting tool is a saw blade, and further comprising aligning a bone cutting guide with the joint, wherein cutting the leading edge of the first metatarsal with the cutting tool comprises guiding the cutting tool with the bone cutting guide to cut the leading edge of the first metatarsal and cutting the leading edge of the first cuneiform with the cutting tool comprises guiding the cutting tool with the bone cutting guide to cut the leading edge of the first cuneiform.

26. The method of claim 18 , wherein the bone connector comprises one or more of a plate, a screw, a pin, and a staple.

27. A method of performing a bunion surgery, the method comprising:

attaching a first portion of a bone positioning device to a first cuneiform using a first fixation pin and attaching a second portion of the bone positioning device to a first metatarsal using a second fixation pin, the bone positioning device extending across a joint separating the first metatarsal from the first cuneiform, the bone positioning device comprising a joint that allows the second portion of the bone positioning device to move with respect to the first portion of the bone positioning device;

using the bone positioning device to adjust an alignment of the first metatarsal relative to the first cuneiform;

aligning a bone cutting guide with the joint;

guiding a cutting tool with the bone cutting guide to cut a leading edge of the first metatarsal;

guiding the cutting tool with the bone cutting guide to cut the leading edge of the first cuneiform;

actuating a screw connected to a sliding connection of the bone positioning device and thereby applying a compression force between a cut leading edge of the first metatarsal and a cut leading edge of the first cuneiform via the sliding connection; and

after adjusting the alignment of the first metatarsal relative to the first cuneiform using the bone positioning device and after applying the compression force between the first metatarsal and the first cuneiform, fixing a position of the first metatarsal relative to the first cuneiform with a bone connector.

28. The method of claim 27 , wherein the joint is a rotating connection, and using the bone positioning device to adjust the alignment of the first metatarsal relative to the first cuneiform comprises rotating the second portion about the rotating connection relative to the first portion.

29. The method of claim 27 , wherein the bone positioning device comprises a threaded screw, and using the bone positioning device to adjust the alignment of the first metatarsal relative to the first cuneiform comprises actuating the threaded screw to set a position of the second portion relative to the first portion.

30. The method of claim 27 , wherein the bone connector comprises one or more of a plate, a screw, a pin, and a staple.

Assignments (2)
SECURITY INTEREST Recorded Dec 18, 2025
From: TREACE MEDICAL CONCEPTS, INC.
To: SLR INVESTMENT CORP.
Reel/Frame 074011/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2022
From: DAYTON, PAUL; BAYS, F. BARRY
To: TREACE MEDICAL CONCEPTS, INC.
Reel/Frame 060790/0989 →
Continuity (7)
Continuation 17503730 · Oct 18, 2021
Continuation 17201008 · Mar 15, 2021
Continuation 16730424 · Dec 30, 2019
Continuation 15894702 · Feb 12, 2018
Division 14799981 · Jul 15, 2015
Provisional Application 62024546 · Jul 15, 2014
Related Publication 20220304726A1 · Sep 29, 2022
Cited By (12)
US 12,262,901 US 12,364,523 US 12,364,528 US 12,419,672 US 12,419,673 US 12,419,675 US 12,433,606 US 12,527,580 US 12,611,236 US 12,642,559 US 12,661,169 US 12,690,980