IP Library Granted Patent US 11,523,845
Granted Patent B2
US 11,523,845 · App. 17/836,809 · Granted Dec 13, 2022

Bone positioning and cutting system and method

Inventors: Paul Dayton (Ankeny, IA); F. Barry Bays (Collierville, TN)
Assignee: Treace Medical Concepts, Inc.
A61B17/6416A61B17/151A61B17/66
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Quick Facts
Patent No.
US 11,523,845
App. No.
17/836,809
Granted
Dec 13, 2022
Kind
B2
Abstract

A method of performing a bunion surgery may involve positioning a first portion of a bone positioning device over a first cuneiform and positioning a second portion of the bone positioning device over a first metatarsal with the bone positioning device extending across a joint separating the two bones. The second portion of the bone positioning device can be adjusted relative to the first portion about a first axis and about a second axis. The method may involve moving the second portion of the bone positioning device relative to the first portion of the bone positioning device about the first axis and the second axis, thereby moving the first metatarsal relative to the first cuneiform in a first plane and a second plane. The method may also involve fixing a position of the first metatarsal relative to the first cuneiform with a bone connector.

Claims (62)

1. A method of performing a bunion surgery, the method comprising:

positioning a first portion of a bone positioning device over a first cuneiform and positioning a second portion of the bone positioning device over a first metatarsal with the bone positioning device extending across a joint separating the first metatarsal from the first cuneiform, the second portion of the bone positioning device being adjustable relative to the first portion of the bone positioning device about a first axis and about a second axis;

moving the second portion of the bone positioning device relative to the first portion of the bone positioning device about the first axis and thereby moving the first metatarsal relative to the first cuneiform in a first plane;

moving the second portion of the bone positioning device relative to the first portion of the bone positioning device about the second axis and thereby moving the first metatarsal relative to the first cuneiform in a second plane; and

after moving the first metatarsal relative to the first cuneiform in the first plane and the second plane, fixing a position of the first metatarsal relative to the first cuneiform with a bone connector.

2. The method of claim 1 , wherein:

the bone positioning device comprises a first rotating connection, and moving the second portion of the bone positioning device relative to the first portion of the bone positioning device about the first axis and thereby moving the first metatarsal relative to the first cuneiform in the first plane comprises rotating the second portion of the bone positioning device relative to the first portion of the bone positioning device about the first rotating connection and thereby moving the first metatarsal relative to the first cuneiform in the first plane, and

the bone positioning device comprises a second rotating connection, and moving the second portion of the bone positioning device relative to the first portion of the bone positioning device about the second axis and thereby moving the first metatarsal relative to the first cuneiform in the second plane comprises rotating the second portion of the bone positioning device relative to the first portion of the bone positioning device about the second rotating connection and thereby moving the first metatarsal relative to the first cuneiform in the second plane.

3. The method of claim 2 , wherein:

the bone positioning device comprises a link connecting the first portion to the second portion;

the first rotating connection connects the second portion of the bone positioning device to the link;

the second rotating connection connects the first portion of the bone positioning device to the link;

moving the second portion of the bone positioning device relative to the first portion of the bone positioning device about the first axis comprises moving the second portion of the bone positioning device relative to the link about the first rotating connection and thereby moving the first metatarsal relative to the first cuneiform in the first plane; and

moving the second portion of the bone positioning device relative to the first portion of the bone positioning device about the second axis comprises moving the second portion of the bone positioning device relative to the link about the second rotating connection and thereby moving the first metatarsal relative to the first cuneiform in the second plane.

4. The method of claim 3 , wherein the second portion of the bone positioning device is configured to slide relative to the link, and further comprising, prior to fixing the position of the first metatarsal relative to the first cuneiform with the bone connector, sliding the second portion of the bone positioning device relative to the first portion of the bone positioning device to apply a compression force between the first metatarsal and the first cuneiform.

5. The method of claim 4 , wherein the bone positioning device comprises a screw, and sliding the second portion of the bone positioning device relative to the first portion of the bone positioning device to apply the compression force comprises actuating the screw.

6. The method of claim 2 , wherein:

the first rotating connection comprises a first ball received in a first socket; and

the second rotating connection comprises a second ball received in a second socket.

7. The method of claim 1 , wherein:

the first plane is a plane defined by X- and Y-axes, and

the second plane is a plane comprising a Z-axis.

8. The method of claim 1 , wherein the first portion of the bone positioning device comprises a first aperture and the second portion of the bone positioning device comprises a second aperture, and further comprising:

inserting a first fixation pin into the first aperture of the first portion and into the first cuneiform; and

inserting a second fixation pin into the second aperture of the second portion and into the first metatarsal.

9. The method of claim 1 , wherein moving the first metatarsal relative to the first cuneiform in the first plane and the second plane comprises correcting an alignment between the first metatarsal and the first cuneiform to correct a bunion.

10. The method of claim 9 , wherein fixing the position of the first metatarsal relative to the first cuneiform with the bone connector comprises fusing the first metatarsal to the first cuneiform across the joint.

11. The method of claim 1 , wherein moving the second portion of the bone positioning device relative to the first portion of the bone positioning device about the first axis and thereby moving the first metatarsal relative to the first cuneiform in the first plane comprises actuating a threaded screw to set a position of the second portion of the bone positioning device relative to the first portion of the bone positioning device about the first axis.

12. The method of claim 11 , wherein an end of the threaded screw defines a recess configured to receive a driving tool, and actuating the threaded screw comprises inserting the driving tool into the recess and actuating the threaded screw with the driving tool.

13. The method of claim 1 , further comprising, prior to fixing the position of the first metatarsal relative to the first cuneiform with the bone connector, removing a leading edge of the first metatarsal and removing a leading edge of the first cuneiform.

14. The method of claim 13 , wherein removing the leading edge of the first metatarsal and removing the leading edge of the first cuneiform comprises cutting the leading edge of the first metatarsal with a cutting tool and cutting the leading edge of the first cuneiform with the cutting tool.

15. The method of claim 14 , further comprising aligning a bone cutting guide with the joint, wherein cutting the leading edge of the first metatarsal with the cutting tool comprises guiding the cutting tool with the bone cutting guide to cut the leading edge of the first metatarsal and cutting the leading edge of the first cuneiform with the cutting tool comprises guiding the cutting tool with the bone cutting guide to cut the leading edge of the first cuneiform.

16. The method of claim 14 , wherein cutting the leading edge of the first metatarsal with the cutting tool and cutting the leading edge of the first cuneiform with the cutting tool comprises cutting the leading edge of the first metatarsal with the cutting tool and cutting the leading edge of the first cuneiform with the cutting tool after moving the second portion of the bone positioning device relative to the first portion of the bone positioning device about the first axis and the second axis.

17. The method of claim 1 , wherein the bone connector is configured to promote fusion between the first metatarsal and the first cuneiform.

18. The method of claim 1 , wherein the bone connector comprises one or more of a plate, a screw, a pin, and a staple.

19. A method of performing a bunion surgery, the method comprising:

positioning a first portion of a bone positioning device over a first cuneiform and positioning a second portion of the bone positioning device over a first metatarsal with the bone positioning device extending across a joint separating the first metatarsal from the first cuneiform, wherein the second portion of the bone positioning device is adjustable relative to the first portion of the bone positioning device about a first rotating connection and about a second rotating connection, and the second portion of the bone positioning device is slidable relative to the first portion of the bone positioning device;

moving the second portion of the bone positioning device relative to the first portion of the bone positioning device about the first rotating connection and thereby moving the first metatarsal relative to the first cuneiform in a first plane;

moving the second portion of the bone positioning device relative to the first portion of the bone positioning device about the second rotating connection and thereby moving the first metatarsal relative to the first cuneiform in a second plane;

removing a leading edge of the first metatarsal and removing a leading edge of the first cuneiform;

sliding the second portion of the bone positioning device relative to the first portion of the bone positioning device to apply a compression force between the first metatarsal and the first cuneiform; and

fixing a position of the first metatarsal relative to the first cuneiform with a bone connector.

20. The method of claim 19 , wherein:

the first plane is a plane defined by X- and Y-axes, and

the second plane is a plane comprising a Z-axis.

21. The method of claim 19 , wherein the first portion of the bone positioning device comprises a first aperture and the second portion of the bone positioning device comprises a second aperture, and further comprising:

inserting a first fixation pin into the first aperture of the first portion and into the first cuneiform; and

inserting a second fixation pin into the second aperture of the second portion and into the first metatarsal.

22. The method of claim 19 , wherein the bone positioning device comprises a screw, and sliding the second portion of the bone positioning device relative to the first portion of the bone positioning device to apply the compression force comprises actuating the screw.

23. The method of claim 19 , wherein removing the leading edge of the first metatarsal and removing the leading edge of the first cuneiform comprises cutting the leading edge of the first metatarsal with a cutting tool and cutting the leading edge of the first cuneiform with the cutting tool.

24. The method of claim 23 , further comprising aligning a bone cutting guide with the joint, wherein cutting the leading edge of the first metatarsal with the cutting tool comprises guiding the cutting tool with the bone cutting guide to cut the leading edge of the first metatarsal and cutting the leading edge of the first cuneiform with the cutting tool comprises guiding the cutting tool with the bone cutting guide to cut the leading edge of the first cuneiform.

25. The method of claim 23 , wherein cutting the leading edge of the first metatarsal with the cutting tool and cutting the leading edge of the first cuneiform with the cutting tool comprises cutting the leading edge of the first metatarsal with the cutting tool and cutting the leading edge of the first cuneiform with the cutting tool after moving the first metatarsal relative to the first cuneiform in the first plane and the second plane.

26. The method of claim 19 , wherein the bone connector is configured to promote fusion between the first metatarsal and the first cuneiform.

27. The method of claim 19 , wherein the bone connector comprises one or more of a plate, a screw, a pin, and a staple.

28. The method of claim 19 , wherein moving the first metatarsal relative to the first cuneiform in the first plane and the second plane comprises correcting an alignment between the first metatarsal and the first cuneiform to correct a bunion.

29. The method of claim 19 , wherein:

the bone positioning device comprises a link connecting the first portion to the second portion;

the first rotating connection connects the second portion of the bone positioning device to the link; and

the second rotating connection connects the first portion of the bone positioning device to the link.

30. The method of claim 19 , wherein:

the first rotating connection comprises a first ball received in a first socket; and

the second rotating connection comprises a second ball received in a second socket.

Assignments (2)
SECURITY INTEREST Recorded Dec 18, 2025
From: TREACE MEDICAL CONCEPTS, INC.
To: SLR INVESTMENT CORP.
Reel/Frame 074011/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 12, 2022
From: DAYTON, PAUL; BAYS, F. BARRY
To: TREACE MEDICAL CONCEPTS, INC.
Reel/Frame 060790/0989 →
Continuity (7)
Continuation 17503730 · Oct 18, 2021
Continuation 17201008 · Mar 15, 2021
Continuation 16730424 · Dec 30, 2019
Continuation 15894702 · Feb 12, 2018
Division 14799981 · Jul 15, 2015
Provisional Application 62024546 · Jul 15, 2014
Related Publication 20220304727A1 · Sep 29, 2022
Cited By (13)
US 12,262,901 US 12,303,140 US 12,364,523 US 12,364,528 US 12,419,672 US 12,419,673 US 12,419,675 US 12,433,606 US 12,527,580 US 12,611,236 US 12,642,559 US 12,661,169 US 12,690,980