IP Library Granted Patent US 11,752,407
Granted Patent B2
US 11,752,407 · App. 17/838,957 · Granted Sep 12, 2023

Golf shaft system and golf shaft

Inventors: Byron H. Adams (Indian Wells, CA); Blair M. Philip (Dallas, TX); Jeffrey T. Halstead (Wylie, TX); Robert E. Stephens (Fort Worth, TX); Trever M. Napier (Plano, TX)
Assignee: BREAKTHROUGH GOLF TECHNOLOGY LLC
A63B53/10A63B53/007A63B53/12A63B60/08A63B60/26A63B53/005A63B2209/00
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Quick Facts
Patent No.
US 11,752,407
App. No.
17/838,957
Granted
Sep 12, 2023
Kind
B2
Abstract

A golf club shaft system and golf club shaft possessing unique characteristics including flexural and torsional rigidity profiles.

Claims (41)

1. A golf club shaft, comprising:

a shaft having a shaft distal end, a shaft proximal end, a shaft outer diameter, a shaft length, a shaft mass, a shaft center of gravity located a shaft CG distance from the shaft proximal end, a kickpoint located a kickpoint distance from the shaft proximal end, wherein each point along the shaft length has (i) a shaft flexural rigidity including a maximum shaft flexural rigidity, and (ii) a shaft torsional rigidity including a maximum shaft torsional rigidity;

the shaft having a butt portion joined by a coupler to a tip portion;

the butt portion having a butt portion distal end, a butt portion proximal end, a butt portion length of 20-40″, and a butt portion mass of no more than 60 grams;

the tip portion having a tip portion distal end, a tip portion proximal end, a tip portion length that is (a) 8-26″, (b) 25-75% of the butt portion length, and (c) at least 20% of the shaft length, and a tip portion mass of no more than 35 grams and less than 75% of the butt portion mass;

the butt portion formed of a butt portion material having a butt material density, a butt portion mass, a butt portion elastic modulus, a butt portion shear modulus, and each point along the butt portion length having (i) a butt portion area moment of inertia, (ii) a butt portion polar moment of inertia, (iii) a butt portion flexural rigidity including an average butt portion flexural rigidity, a maximum butt portion flexural rigidity, and a minimum butt portion flexural rigidity, and (iv) a butt portion torsional rigidity including an average butt portion torsional rigidity, a maximum butt portion torsional rigidity, and a minimum butt portion torsional rigidity;

the tip portion formed of a tip portion material having a tip material density, a tip portion elastic modulus, and a tip portion shear modulus, and each point along the tip portion length having (i) a tip portion area moment of inertia, (ii) a tip portion polar moment of inertia, (iii) a tip portion flexural rigidity including an average tip portion flexural rigidity, a maximum tip portion flexural rigidity, and a minimum tip portion flexural rigidity, and (iv) a tip portion torsional rigidity including an average tip portion torsional rigidity, a maximum tip portion torsional rigidity, and a minimum tip portion torsional rigidity;

wherein:

the average tip portion flexural rigidity is 10-50 N*m 2 and the average tip portion torsional rigidity is 5-40 N*m 2 ;

the flexural rigidity of a portion of the shaft located 5-36″ from the shaft proximal end is at least 100% greater than the minimum tip portion flexural rigidity, and at least 50% greater than the minimum butt portion flexural rigidity; and

the maximum shaft flexural rigidity is no more than 600 N*m 2 and the maximum shaft torsional rigidity is no more than 450 N*m 2 .

2. The golf club shaft of claim 1 , wherein the butt portion mass is no more than 50 grams, the tip portion mass is no more than 30 grams, the coupler mass is no more than 60% of the tip portion mass, the tip portion length is 10-22″, and the butt portion length is 26-36″.

3. The golf club shaft of claim 2 , wherein the butt portion mass is no more than 45 grams, the tip portion mass is no more than 25 grams, and the coupler mass is 25-75% of the tip portion mass.

4. The golf club shaft of claim 2 , wherein the butt portion mass is 40-50 grams, the tip portion mass is 20-30 grams, the tip portion length is 10-22″, and the butt portion length is 26-36″.

5. The golf club shaft of claim 2 , wherein the tip portion mass is no more than 70% of the butt portion mass.

6. The golf club shaft of claim 5 , wherein the tip portion mass is 35-60% of the butt portion mass, and the coupler has a coupler mass of 5-17.5 grams.

7. The golf club shaft of claim 2 , wherein the shaft CG distance is no more than 65% of the shaft length.

8. The golf club shaft of claim 7 , wherein the shaft CG distance is no more than 55% of the shaft length.

9. The golf club shaft of claim 7 , wherein the shaft CG distance is greater than a distance of any portion of the coupler from the shaft proximal end.

10. The golf club shaft of claim 7 , wherein the maximum shaft flexural rigidity is no more than 300 N*m 2 and the maximum shaft torsional rigidity is no more than 250 N*m 2 .

11. The golf club shaft of claim 10 , wherein the maximum shaft flexural rigidity is no more than 250 N*m 2 and the maximum shaft torsional rigidity is no more than 200 N*m 2 .

12. The golf club shaft of claim 7 , wherein the flexural rigidity of a portion of the shaft located 5-36″ from the shaft proximal end is at least 125 N*m 2 and at least 200% greater than the minimum tip portion flexural rigidity, and at least 75% greater than the minimum butt portion flexural rigidity.

13. The golf club shaft of claim 12 , wherein the flexural rigidity of the shaft exceeds 125 N*m 2 for no more than 15% of the shaft length.

14. The golf club shaft of claim 13 , wherein the flexural rigidity of the shaft exceeds 125 N*m 2 for at least 3.5% of the shaft length.

15. The golf club shaft of claim 13 , wherein the torsional rigidity of a portion of the shaft located 5-36″ from the shaft proximal end is at least 100 N*m 2 , and the torsional rigidity of a portion of the shaft exceeds 100 N*m 2 for no more than 15% of the shaft length.

16. The golf club shaft of claim 15 , wherein the flexural rigidity of a portion of the shaft exceeds 150 N*m 2 and the torsional rigidity of a portion of the shaft exceeds 115 N*m 2 , and the tip material density that is within 15% of the butt material density.

17. The golf club shaft of claim 2 , wherein the kickpoint is within 6″ of a portion of the coupler.

18. The golf club shaft of claim 2 , wherein the average butt portion flexural rigidity is 50-110 N*m 2 and the average butt portion torsional rigidity is 20-70 N*m 2 .

19. A golf club shaft, comprising:

a shaft having a shaft distal end, a shaft proximal end, a shaft outer diameter, a shaft length, a shaft mass, a shaft center of gravity located a shaft CG distance from the shaft proximal end, a kickpoint located a kickpoint distance from the shaft proximal end, wherein each point along the shaft length has (i) a shaft flexural rigidity including a maximum shaft flexural rigidity, and (ii) a shaft torsional rigidity including a maximum shaft torsional rigidity;

the shaft having a butt portion joined by a coupler to a tip portion;

the butt portion having a butt portion distal end, a butt portion proximal end, a butt portion length of 20-40″, and a butt portion mass;

the tip portion having a tip portion distal end, a tip portion proximal end, a tip portion length that is (a) 8-26″, (b) 25-75% of the butt portion length, and (c) at least 20% of the shaft length, and a tip portion mass of no more than 35 grams and less than 75% of the butt portion mass;

the butt portion formed of a butt portion material having a butt material density, a butt portion mass, a butt portion elastic modulus, a butt portion shear modulus, and each point along the butt portion length having (i) a butt portion area moment of inertia, (ii) a butt portion polar moment of inertia, (iii) a butt portion flexural rigidity including an average butt portion flexural rigidity, a maximum butt portion flexural rigidity, and a minimum butt portion flexural rigidity, and (iv) a butt portion torsional rigidity including an average butt portion torsional rigidity, a maximum butt portion torsional rigidity, and a minimum butt portion torsional rigidity;

the tip portion formed of a tip portion material having a tip material density, a tip portion elastic modulus, and a tip portion shear modulus, and each point along the tip portion length having (i) a tip portion area moment of inertia, (ii) a tip portion polar moment of inertia, (iii) a tip portion flexural rigidity including an average tip portion flexural rigidity, a maximum tip portion flexural rigidity, and a minimum tip portion flexural rigidity, and (iv) a tip portion torsional rigidity including an average tip portion torsional rigidity, a maximum tip portion torsional rigidity, and a minimum tip portion torsional rigidity;

wherein:

the average butt portion flexural rigidity is 50-110 N*m 2 and the average butt portion torsional rigidity is 20-70 N*m 2 ;

the flexural rigidity of a portion of the shaft located 5-36″ from the shaft proximal end is at least 125 N*m 2 and at least 50% greater than the minimum butt portion flexural rigidity, the flexural rigidity of the shaft exceeds 125 N*m 2 for no more than 15% of the shaft length, the torsional rigidity of a portion of the shaft located 5-36″ from the shaft proximal end is at least 100 N*m 2 , and the torsional rigidity of a portion of the shaft exceeds 100 N*m 2 for no more than 15% of the shaft length;

the maximum shaft flexural rigidity is no more than 600 N*m 2 and the maximum shaft torsional rigidity is no more than 450 N*m 2 ; and

the shaft CG distance is no more than 65% of the shaft length, and the shaft CG distance is greater than a distance of any portion of the coupler from the shaft proximal end.

20. The golf club shaft of claim 19 , wherein the kickpoint is within 6″ of a portion of the coupler.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 14, 2022
From: ADAMS, BYRON H.; HALSTEAD, JEFFREY T.; STEPHENS, ROBERT E.; NAPIER, TREVER M.; PHILIP, BLAIR M.
To: BREAKTHROUGH GOLF TECHNOLOGY LLC
Reel/Frame 060379/0277 →
Continuity (5)
Continuation 17101136 · Nov 23, 2020
Continuation 16721025 · Dec 19, 2019
Continuation In Part 16237894 · Jan 2, 2019
Continuation 15884683 · Jan 31, 2018
Related Publication 20220314083A1 · Oct 6, 2022