Bracket system and method
Embodiments disclosed herein are directed to a bracket system for coupling to a wall, the wall having an exterior layer supported by a support beam. The bracket system includes an anchor having a flange, a stud portion extending rearwards, and a block portion extending frontwards. The stud portion extends through the exterior layer to engage the support beam directly. The flange can engage a front surface of the exterior layer. An anchor screw can extend through an anchor screw hole to secure the anchor to the support beam. A bracket can include a socket configured to slidably engage the block portion. When the block portion is engaged with the socket, a bolt hole of the block portion can align with a bolt hole of the bracket. A bolt can extend transversely through the bolt holes to secure the bracket to the anchor.
1. A bracket system for coupling to a wall having an exterior layer and a support beam, the bracket system comprising:
an anchor, comprising:
a flange extending over a frontal plane, parallel with a surface of the wall and defining a front surface and a rear surface;
a stud portion extending from the rear surface of the flange and defining a stud-engaging surface configured to extend through the exterior layer and engage the support beam;
a block portion extending from the front surface of the flange;
an anchor screw hole extending longitudinally between a front surface of the anchor and the stud-engaging surface; and
a bolt hole extending transversely between a plane defined by a front end of the anchor screw hole and a plane defined by the stud-engaging surface; and
a bracket comprising a base defining a socket configured to slidably engage the block portion and secured thereto.
2. The bracket system according to claim 1 , wherein the anchor screw hole further includes a countersunk portion communicating with the front surface of the anchor.
3. The bracket system according to claim 2 , wherein the bolt hole extends transversely through a portion of the bracket and through the block portion, the bolt hole extending between a plane defined by the countersunk portion and the plane defined by the stud-engaging surface.
4. The bracket system according to claim 1 , wherein the bracket further includes a post extending along a longitudinal axis and including a retaining structure disposed at a front end of the post, the retaining structure defining a recess extending along a lateral axis.
5. The bracket system according to claim 4 , wherein the recess is configured to receive a portion of a towel rod therein.
6. The bracket system according to claim 1 , wherein a rear surface of the base includes a flange recess defining a diameter and a thickness equal to, or slightly larger than, a flange diameter and thickness, respectively, and configured to slidably engage the flange when the bracket is engaged with the anchor.
7. The bracket system according to claim 1 , wherein the block portion defines a rectangular cross-sectional shape along a frontal plane, and the stud portion defines a circular cross-sectional shape along the frontal plane.
8. The bracket system according to claim 1 , further including one or both of a spike structure and a rim, the spike structure extending rearwards from a center point of the stud-engaging surface, and the rim extending rearwards from a perimeter of the stud-engaging surface, each of the spike structure and the rim configured to indent a front surface of the wall.
9. The bracket system according to claim 1 , further including a jig system, comprising one or more footings having a body defining a block portion aperture and a channel, the block portion aperture extending longitudinally and configured to slidably engage the block portion of the anchor, and the channel extending along a lateral axis.
10. The bracket system according to claim 9 , further including a bar defining an outer diameter that is equal to, or slightly smaller than, an inner diameter of the channel of a footing of the one or more footings, and configured to slidably engage the channel.
11. The bracket system according to claim 10 , wherein the footing further includes a support screw slot extending longitudinally and configured to align with a support screw aperture extending through the flange when the block portion is engaged with the block portion aperture of the footing.
12. A method of attaching a bracket system to a wall having an exterior layer supported by a support beam, the method comprising:
extending a stud portion of an anchor through the exterior layer to contact the support beam;
extending an anchor screw through the anchor to secure the anchor to the support beam;
slidably engaging a socket of a bracket with a block portion of the anchor; and
threadably engaging a bolt through a portion of a base of the bracket and through the block portion of the anchor between a plane defined by an anchor screw head and a surface of the support beam.
13. The method according to claim 12 , wherein the anchor further includes a flange extending along a frontal plane between the stud portion and the block portion, a rear surface of the flange engaging a front surface of the exterior layer of the wall.
14. The method according to claim 13 , further including aligning a transverse axis of the anchor with a vertical axis and securing the anchor in place using a support screw extending through the flange.
15. The method according to claim 12 , wherein the stud portion defines a circular cross-sectional shape and the block portion defines a rectangular cross-sectional shape.
16. The method according to claim 12 , further including aligning a stud-engaging surface of the stud portion with a front surface of the exterior layer and with a vertical center line of the support beam, and pressing the anchor against the exterior layer, and indenting the exterior layer using one or both of a spike and a rim extending from the stud-engaging surface to indicate a position to form a hole through which the stud portion extends to contact the support beam.
17. The method according to claim 12 , further including:
engaging a first footing of a jig system with the block portion of a first anchor;
engaging a block portion of a second anchor with a second footing;
slidably engaging the first footing and the second footing with a bar;
sliding the second footing relative to the first footing along a lateral axis; and
aligning the second anchor with a second support beam.
18. The method according to claim 17 , wherein one or both of the first footing and the second footing includes a block portion aperture extending between a front surface and a rear surface and slidably engaging the block portion.
19. The method according to claim 17 , further including securing the first footing to the first anchor by extending a support screw through a support screw slot and through a support screw aperture disposed in a flange of the anchor.
20. The method according to claim 17 , further including engaging a rod between a retaining structure of a first bracket configured to engage the first anchor, and a retaining structure of a second bracket configured to engage the second anchor to form a towel rail, once the jig system has been removed from the first anchor and the second anchor.