IP Library Granted Patent US 12,012,873
Granted Patent B2
US 12,012,873 · App. 17/845,745 · Granted Jun 18, 2024

Apparatus and method of utilizing thermal energy using multi fluid direct contact hydraulic cycles

Inventor: Darrell Ford (Spruce Grove, CA)
F01K27/00F01K13/00F03D9/22F03G7/0254F28C3/08F05B2220/301F05B2220/706
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Quick Facts
Patent No.
US 12,012,873
App. No.
17/845,745
Granted
Jun 18, 2024
Kind
B2
Abstract

Apparatus for extracting useful work or electricity from low grade thermal sources comprising a chamber, a source of heated dense heat transfer fluid in communication with the chamber, a source of motive fluid in communication with the chamber, wherein the motive fluid comprises a liquid phase, a flow control mechanism cooperating with the source of heated dense heat transfer fluid and with the source of motive fluid to deliver said fluids into the chamber in a manner that said fluids come into direct contact with each other in the chamber to effect a phase change of the motive fluid from liquid to gas to increase the pressure within the chamber to yield pressurized fluids, and a work extracting mechanism in communication with the chamber that extracts work from the pressurized fluids by way of pressure let down.

Claims (26)

1. An apparatus for extracting useful work or electricity from low grade thermal sources comprising:

a chamber;

a source of heated dense heat transfer fluid in communication with a heat transfer fluid conduit that is in communication with the chamber;

a source of motive fluid in communication with a motive fluid conduit that is in communication with the chamber, wherein the motive fluid comprises a liquid phase;

a flow control mechanism comprising:

a heat transfer fluid pump to provide a flow of the heat transfer fluid to the chamber;

a heat transfer fluid valve cooperating with the heat transfer fluid conduit to control the flow of the heat transfer fluid to the chamber;

a motive fluid pump to provide a flow of the motive fluid to the chamber; and

a motive fluid valve cooperating with the motive fluid conduit to control the flow of the motive fluid into the chamber;

wherein the flow control mechanism cooperates with the source of heated dense heat transfer fluid and with the source of motive fluid to deliver said fluids into the chamber in a manner that said fluids come into direct contact with each other in the chamber to effect a phase change of the motive fluid from liquid to gas to increase the pressure within the chamber to yield pressurized fluids, wherein the heat transfer fluid and the motive fluid do not dissolve into each other; and

a work extracting mechanism in communication with the chamber that extracts work from the pressurized fluids by way of pressure let down.

2. The apparatus as claimed in claim 1 further comprising a density separator downstream of the work extracting mechanism to separate the dense heat transfer fluid from the motive fluid.

3. The apparatus as claimed in claim 2 , further comprising a condenser downstream of the work extracting mechanism to condense the motive fluid into liquid phase.

4. The apparatus as claimed in claim 3 , further comprising a first recirculating conduit to the source of motive fluid.

5. The apparatus as claimed in claim 4 , further comprising a second recirculating conduit to recirculate the dense heat transfer fluid to the source of heated dense heat transfer fluid.

6. The apparatus as claimed in claim 5 , further comprising a heat exchanger communicating with a thermal source and the second recirculating conduit to transfer heat energy from the thermal source to the dense heat transfer fluid to provide the source of heated dense heat transfer fluid.

7. The apparatus as claimed in claim 1 , wherein the work extracting mechanism comprises a turbine that is driven by the pressurized fluids to rotate an output shaft to produce work.

8. The apparatus as claimed in claim 1 , wherein the work extracting mechanism comprises a reciprocating piston that is driven by the pressurized fluids to rotate an output shaft to produce work.

9. A method of extracting useful work or electricity from low grade thermal sources comprising the steps of:

a. heating a dense heat transfer fluid using heat from a thermal source;

b. providing a flow of the heated heat transfer fluid into a heat transfer fluid conduit in communication with a chamber, and controlling the flow of the heat transfer fluid into the chamber;

c. providing a flow of a motive fluid comprising a liquid phase into a motive fluid conduit, and controlling the flow of motive fluid into the chamber, wherein the heat transfer fluid and the motive fluid do not dissolve into each other;

d. mixing the heated dense heat transfer fluid with the motive fluid in the chamber to effect a phase change of the motive fluid from liquid to gas to increase the pressure within the chamber and yield pressurized fluids; and

e. using the energy of the pressurized fluids to produce useful work.

10. The method as claimed in claim 9 , wherein the dense transfer fluid is heated in step a. to a temperature of about 34ºF to about 210ºF.

11. The method of claim 9 , further comprising the step of cooling the motive fluid after step e. to effect a phase change of the motive fluid to liquid.

Assignments (2)
CHANGE OF NAME Recorded Apr 2, 2024
From: BOUNDARY TURBINES INC
To: BOUNDARY ENERGY INC.
Reel/Frame 066982/0778 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2024
From: FORD, DARRELL
To: BOUNDARY TURBINES INC
Reel/Frame 066228/0662 →
Continuity (3)
Continuation 16494054
Provisional Application 62471109 · Mar 14, 2017
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