Unit for high-temperature uses
A unit for high-temperature for uses above 700° C. is provided. The unit includes a housing and an electrical functional element. The functional element has a non-conducting substrate, an electrically conductive element, and at least one connection wire or pad. The functional element has a first section, a second section, and a third section. The first section is within the housing and shielded from a local environment. The second section includes the at least one connection wire or pad and is accessible externally to the housing. The third section is between the first and second sections and is embedded in an electrically insulating material. The insulating material seals off the housing from the functional element. A physical and/or chemical bond at an interface between the insulating material and the functional element.
1 . A unit for uses above 700° C., comprising:
a housing; and
at least one electrical functional element having a non-conducting substrate, an electrically conductive element, and at least one connection wire or pad,
wherein the at least one electrical functional element has a first section within the housing and shielded from a local environment by the housing, wherein the at least one electrical functional element has a second section that includes at least a portion of the at least one connection wire or pad that is accessible externally to the housing, wherein the at least one electrical functional element includes a third section that is between the first and second sections, the third section being embedded in an electrically insulating material of the housing, wherein the electrically insulating material seals off the housing from the at least one electrical functional element, and wherein the electrically insulating material is selected from a group consisting of a glass, a glass ceramic, and a combination or a composite of glass and glass ceramic;
a physical and/or chemical bond at an interface between the electrically insulating material and the at least one electrical functional element; and
at least one retaining element configured to support the at least one connection wire.
2 . The unit of claim 1 , wherein the housing includes a cap made of temperature-resistant material that at least partially surrounds the electrically insulating material.
3 . The unit of claim 2 , wherein the temperature-resistant material is selected from a group consisting of temperature-resistant steel, temperature-resistant steel alloy, a temperature-resistant ceramic, alloy 600, steel 1.4762, Al 2 O 3 ceramic.
4 . The unit of claim 1 , wherein the housing includes a protective tube made of a temperature-resistant material that surrounds at least a portion of the second section, wherein the protective tube is connected to a cap of the housing.
5 . The unit of claim 4 , wherein the temperature-resistant material is selected from a group consisting of temperature-resistant steel, temperature-resistant steel alloy, a temperature-resistant ceramic, alloy 600, steel 1.4762, Al 2 O 3 ceramic.
6 . The unit of claim 1 , wherein the housing includes a protective element made of a material selected from a group consisting of glass, glass ceramic, ceramic, and any combinations thereof.
7 . The unit of claim 1 , wherein the first section is in a cavity of the housing, wherein the cavity is evacuated or filled with an inert gas.
8 . The unit of claim 7 , wherein the cavity has walls comprising the electrically insulating material and/or a protective element.
9 . The unit of claim 1 , further comprising a covering material that is different from the electrically insulating material, the covering material being configured to cover the electrically conducting element and/or an electrical contact point between the at least one connection wire or pad and the electrically conductive element.
10 . The unit of claim 1 , wherein the first section is embedded in an entirety in the electrically insulating material.
11 . The unit of claim 1 , further comprising an electrical contact point between the at least one connection wire or pad and the electrically conductive element, the electrical contact point is within the third section and embedded in the electrically insulating material.
12 . The unit of claim 1 , wherein the at least one retaining element is made of the same material as the electrically insulating material and is configured as a single unit therewith.
13 . The unit of claim 1 , wherein the at least one retaining element is made a material selected from a group consisting of glass, glass ceramic, and ceramic, wherein the at least one retaining element is partially embedded in the electrically insulating material and held in place by the electrically insulating material.
14 . The unit of claim 1 , wherein the electrically insulating material has a coefficient of thermal expansion that is matched to a coefficient of thermal expansion of the at least one electrical functional element.
15 . The unit of claim 1 , wherein the electrically insulating material has a coefficient of thermal expansion that differs from a coefficient of thermal expansion of the at least one electrical functional element by less than 5·10 −6 /K.
16 . The unit of claim 1 , wherein the electrically insulating material is a glass ceramic, comprising:
La 2 O 3 greater than 0.3 mol % to less than 5 mol %,
Nb 2 O 5 0 mol % to 9 mol %,
Ta 2 O 5 0 mol % to 7 mol %,
where Σ(A 2 O 5 ) is greater than 0.2 mol % to 9 mol %,
where A is an element is an oxidation state V+ and comprises an element selected from a group consisting of Nb, Ta, P, and combinations thereof.
17 . The unit of claim 1 , wherein the at least one electrical functional element is an element selected from a group consisting of: a temperature-sensor element comprising a ceramic substrate and a structured resistance layer arranged thereon; a heating element; and a temperature-sensor element and a heating element when the unit is a thermal flow meter.
18 . A unit for uses above 700° C., comprising:
a housing; and
at least one electrical functional element having a non-conducting substrate, an electrically conductive element, and at least one connection wire or pad,
wherein the at least one electrical functional element has a first section within the housing and shielded from a local environment by the housing, wherein the at least one electrical functional element has a second section that includes at least a portion of the at least one connection wire or pad that is accessible externally to the housing, wherein the at least one electrical functional element includes a third section that is between the first and second sections, the third section being embedded in an electrically insulating material of the housing, wherein the electrically insulating material seals off the housing from the at least one electrical functional element, and wherein the electrically insulating material is selected from a group consisting of a glass, a glass ceramic, and a combination or a composite of glass and glass ceramic; and
a physical and/or chemical bond at an interface between the electrically insulating material and the at least one electrical functional element, wherein the first section is in a cavity of the housing, wherein the cavity is evacuated or filled with an inert gas.
19 . The unit of claim 18 , wherein the cavity has walls comprising the electrically insulating material and/or a protective element.
20 . A unit for uses above 700° C., comprising:
a housing; and
at least one electrical functional element having a non-conducting substrate, an electrically conductive element, and at least one connection wire or pad;
wherein the at least one electrical functional element has a first section within the housing and shielded from a local environment by the housing, wherein the at least one electrical functional element has a second section that includes at least a portion of the at least one connection wire or pad that is accessible externally to the housing, wherein the at least one electrical functional element includes a third section that is between the first and second sections, the third section being embedded in an electrically insulating material of the housing, wherein the electrically insulating material seals off the housing from the at least one electrical functional element, and wherein the electrically insulating material comprises over 70% by weight of a material selected from a group consisting of a glass, a glass ceramic, and a combination of glass and glass ceramic; and
a physical and/or chemical bond at an interface between the electrically insulating material and the at least one electrical functional element that provides a hermetically sealed connection between the electrically insulating material and the at least one electrical functional element by fusing the electrically insulating material onto the electrical functional element.