IP Library Granted Patent US 12,564,992
Granted Patent B2
US 12,564,992 · App. 17/849,535 · Granted Mar 3, 2026

Loose tube-type optical cable production device and production method

Inventors: Kengo Tanabe (Kawasaki, JP); Junya Hasunuma (Kawasaki, JP); Yuki Ota (Kawasaki, JP); Hitoshi Saito (Kawasaki, JP)
Assignee: SWCC SHOWA CABLE SYSTEMS CO., LTD.
B29C48/151B29C48/09B29C48/9115G02B6/4483G02B6/4486B29K2995/0094B29L2011/0075
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Quick Facts
Patent No.
US 12,564,992
App. No.
17/849,535
Granted
Mar 3, 2026
Kind
B2
Abstract

There is disclosed a production device for a loose tube-type optical cable in which an optical fiber bundle is housed in a tube. The production device includes: a resin extruder configured to extrude and coat a resin onto the optical fiber bundle; and a water tank configured to store cooling water for cooling the resin to form the tube, wherein: the resin extruder includes: an extruder die having an extrusion port for the resin; a pipe penetrating the extruder die; and an air pump mechanism configured to pump air to the pipe; and the water tank includes: a sizing die having an inlet, a passage port, and a suction port for the cooling water; and a cooling water suction mechanism configured to suck the cooling water from the sizing die.

Claims (25)

1 . A production device for a loose tube-type optical cable in which an optical fiber bundle is housed in a tube, the production device comprising:

a resin extruder configured to extrude and coat a resin onto the optical fiber bundle; and

a water tank configured to store cooling water for cooling the resin to form the tube, wherein:

the resin extruder comprises: an extruder die having an extrusion port for the resin; a pipe penetrating the extruder die; and an air pump mechanism configured to pump air to the pipe; and

the water tank comprises: a sizing die having an inlet, a passage port, and a suction port for the cooling water; and a cooling water suction mechanism configured to suck the cooling water from the sizing die wherein the sizing die is within the water tank, and the inlet, the passage port and the suction port are in fluid communication so as to be operable that cooling water in the water tank circulates from the inlets, through the passage port, to the suction port.

2 . The production device of the loose tube-type optical cable according to claim 1 , wherein

an inner diameter of the pipe is smaller than an inner diameter of the tube.

3 . The production device of the loose tube-type optical cable according to claim 1 , wherein

a tip portion of the pipe projects from an exit surface of the extruder die.

4 . The production device of the loose tube-type optical cable according to claim 1 , wherein

a length of the sizing die is equal to or more than 10 times an outer diameter of the tube.

5 . The production device of the loose tube-type optical cable according to claim 1 , wherein

a suction pressure in the cooling water suction mechanism is −100 to −20 kPa.

6 . The production device of the loose tube-type optical cable according to claim 1 , wherein

the sizing die is divided into two or more.

7 . A production method for a loose tube-type optical cable using a production device for a loose tube-type optical cable in which an optical fiber bundle is housed in a tube, the production device comprising:

a resin extruder configured to extrude and coat a resin onto the optical fiber bundle; and

a water tank configured to store cooling water for cooling the resin to form the tube, wherein:

the resin extruder comprises: an extruder die having an extrusion port for the resin; a pipe penetrating the extruder die; and an air pump mechanism configured to pump air to the pipe; and

the water tank comprises: a sizing die having an inlet, a passage port, and a suction port for the cooling water; and a cooling water suction mechanism configured to suck the cooling water from the sizing die,

the production method comprising:

extruding the resin from the extrusion port of the extruder die to the optical fiber bundle while pumping the air from the pipe by operating the air pump mechanism; and

hardening the resin while circulating the cooling water from the inlet through the passage port to the suction port of the sizing die by operating the cooling water suction mechanism.

8 . The production device of claim 1 , further comprising a tape former.

9 . The production method of claim 7 , wherein the production device further comprises a tape former, and the production method further comprises attaching wrapping tape to the optical fiber bundle before the extruding of the resin.

Assignments (2)
MERGER AND CHANGE OF NAME Recorded Jul 18, 2023
From: SWCC SHOWA CABLE SYSTEMS CO., LTD.; SWCC CORPORATION
To: SWCC CORPORATION
Reel/Frame 064299/0229 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 3, 2023
From: TANABE, KENGO; HASUNUMA, JUNYA; OTA, YUKI; SAITO, HITOSHI
To: SWCC SHOWA CABLE SYSTEMS CO., LTD.
Reel/Frame 063522/0983 →
Priority Claims (1)
JP 2019-238230 · Dec 27, 2019 · national
Continuity (2)
Continuation PCTJP2020048250 · Dec 23, 2020
Related Publication 20220324151A1 · Oct 13, 2022
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