IP Library Granted Patent US 12,329,984
Granted Patent B2
US 12,329,984 · App. 17/856,037 · Granted Jun 17, 2025

Light therapy wearable with jacketed side-emitting optical fiber

Inventors: Jay Tapper (Wayne, PA); Daniel Bish (New York, NY); Daniel Shuter (New York, NY); Kristien Del Ferraro (Stamford, CT)
Assignee: ZUKO, INC.
A61N5/067A61N2005/063A61N2005/0645A61N2005/0651
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Quick Facts
Patent No.
US 12,329,984
App. No.
17/856,037
Granted
Jun 17, 2025
Kind
B2
Abstract

A light therapy wearable includes a fabric panel and a side-emitting light tube affixed to or held against the fabric panel. The side-emitting optical light tube includes a side-emitting optical fiber and a jacket surrounding the side-emitting optical fiber. The side-emitting optical fiber includes a core and cladding surrounding the core. The core is made from a synthetic polymeric material. The jacket is made from a transparent or translucent material and has a durometer of at least 50 A and an outer diameter at least seven times a core diameter of the side-emitting optical fiber.

Claims (56)

1. A light therapy wearable comprising:

a fabric panel;

a side-emitting light tube affixed to or held against the fabric panel; and

a light-transmissive inner layer affixed to the fabric panel and at least partially covering the side-emitting light tube,

the side-emitting light tube including a side-emitting optical fiber and a jacket at least partially surrounding the side-emitting optical fiber,

the jacket being made from a light-transmissive material and having a durometer of at least 50 A and an outer diameter at least seven times a core diameter of the side-emitting optical fiber, and

wherein the light-transmissive inner layer and the side-emitting optical fiber are movable with respect to the fabric panel in an axial direction, which is parallel with a longest dimension of the side-emitting light tube, and in a lateral direction, which is perpendicular to the axial direction.

2. The light therapy wearable of claim 1 , wherein the side-emitting optical fiber includes a core being made from a synthetic polymeric material.

3. The light therapy wearable of claim 2 , wherein the side-emitting optical fiber includes cladding surrounding the core.

4. The light therapy wearable of claim 2 , wherein the synthetic polymeric material from which the core is made is polymethyl methacrylate (PMMA).

5. The light therapy wearable of claim 1 , wherein the jacket is made of silicone.

6. The light therapy wearable of claim 5 , wherein the jacket is extruded over the side-emitting optical fiber with the jacket surrounding and in contact with the side-emitting optical fiber.

7. The light therapy wearable of claim 6 , wherein the side-emitting optical fiber is movable with respect to the jacket in an axial direction, which is parallel with a longest dimension of the side-emitting light tube.

8. The light therapy wearable of claim 1 , wherein the core diameter of the side-emitting optical fiber is less than or equal to 0.5 mm.

9. The light therapy wearable of claim 8 , wherein the core diameter of the side-emitting optical fiber is at least 0.20 mm.

10. The light therapy wearable of claim 9 , wherein the outer diameter of the jacket is less than or equal to 2.4 mm.

11. The light therapy wearable of claim 1 , wherein the side-emitting optical fiber is movable with respect to the jacket in an axial direction, which is parallel with a longest dimension of the side-emitting light tube.

12. The light therapy wearable of claim 1 , wherein the outer diameter of the jacket is less than 11.5 times the core diameter of the side-emitting optical fiber.

13. The light therapy wearable of claim 1 , further comprising an intermediate channel layer between the fabric panel and the light-transmissive inner layer, the intermediate channel layer being affixed to the light-transmissive inner layer and defining a channel in which the side-emitting light tube is received.

14. The light therapy wearable of claim 13 , wherein the light-transmissive inner layer is a fabric mesh material.

15. The light therapy wearable of claim 13 , wherein the intermediate channel layer is a jersey cotton fabric sewn to the light-transmissive inner layer.

16. The light therapy wearable of claim 15 , wherein the intermediate channel layer is white or dyed red.

17. The light therapy wearable of claim 13 , wherein the intermediate channel layer is jersey cotton bias tape that is adhered or sewn to the light-transmissive inner layer.

18. The light therapy wearable of claim 17 , wherein the intermediate channel layer is white or dyed red.

19. The light therapy wearable of claim 13 , wherein the intermediate channel layer is not affixed to the fabric panel.

20. The light therapy wearable of claim 13 , wherein the side-emitting optical fiber is movable with respect to the intermediate channel layer and the light-transmissive inner layer in an axial direction, which is parallel with a longest dimension of the side-emitting light tube, and in a lateral direction, which is perpendicular to the axial direction.

21. The light therapy wearable of claim 13 , wherein the light-transmissive inner layer is affixed to the fabric panel offset from where the intermediate channel layer is affixed to the light-transmissive inner layer so that the light-transmissive inner layer is movable in three mutually perpendicular axes with respect to the fabric panel along at least a portion of the channel.

22. A side-emitting light tube for use with a light therapy wearable, the side-emitting light tube comprising:

a side-emitting optical fiber; and

a jacket at least partially surrounding the side-emitting optical fiber, the jacket being made from a light-transmissive material and having a durometer of at least 50 A and an outer diameter at least seven times a core diameter of the side-emitting optical fiber.

23. The side-emitting light tube of claim 22 , wherein the side-emitting optical fiber includes a core being made from a synthetic polymeric material.

24. The side-emitting light tube of claim 23 , wherein the side-emitting optical fiber includes cladding surrounding the core.

25. The side-emitting light tube of claim 23 , wherein the synthetic polymeric material from which the core is made is polymethyl methacrylate (PMMA).

26. The side-emitting light tube of claim 22 , wherein the jacket is made of silicone.

27. The side-emitting light tube of claim 26 , wherein the jacket is extruded over the side-emitting optical fiber with the jacket surrounding and in contact with the side-emitting optical fiber.

28. The side-emitting light tube of claim 27 , wherein the side-emitting optical fiber is movable with respect to the jacket in an axial direction, which is parallel with a longest dimension of the side-emitting light tube.

29. The side-emitting light tube of claim 22 , wherein the core diameter of the side-emitting optical fiber is less than or equal to 0.5 mm.

30. The side-emitting light tube of claim 29 , wherein the core diameter of the side-emitting optical fiber is at least 0.20 mm.

31. The side-emitting light tube of claim 30 , wherein the outer diameter of the jacket is less than or equal to 2.4 mm.

32. The side-emitting light tube of claim 22 , wherein the side-emitting optical fiber is movable with respect to the jacket in an axial direction, which is parallel with a longest dimension of the side-emitting light tube.

33. The side-emitting light tube of claim 22 , wherein the outer diameter of the jacket is less than 11.5 times the core diameter of the side-emitting optical fiber.

34. The side-emitting light tube of claim 22 , further comprising a ferrule provided at or adjacent at least one end of the side-emitting light tube, the ferrule including a light-receiving aperture.

35. The side-emitting light tube of claim 34 , further comprising a housing in which the ferrule is at least partially received.

36. The side-emitting light tube of claim 35 , further comprising a laser diode received in the housing and positioned to direct light through the light-receiving aperture into the side-emitting optical fiber.

37. The side-emitting light tube of claim 36 , further comprising an optic received in the housing and positioned to direct light from the laser diode through the optic and the light-receiving aperture into the side-emitting optical fiber.

38. The side-emitting light tube of claim 34 , further comprising a ferrule collar in which the ferrule is at least partially received.

39. The side-emitting light tube of claim 38 , wherein the ferrule collar includes at least one barb.

40. A light therapy wearable comprising:

a fabric panel;

a side-emitting light tube affixed to or held against the fabric panel; and

a light-transmissive inner layer affixed to the fabric panel and at least partially covering the side-emitting light tube,

the side-emitting light tube including a side-emitting optical fiber and a jacket at least partially surrounding the side-emitting optical fiber,

the jacket being made from a light-transmissive material and having a durometer of at least 50 A and an outer diameter at least seven times a core diameter of the side-emitting optical fiber, and

wherein the side-emitting optical fiber is fixed to the light-transmissive inner layer for movement therewith.

41. The light therapy wearable of claim 40 , further comprising an intermediate channel layer between the fabric panel and the light-transmissive inner layer, the intermediate channel layer being affixed to the light-transmissive inner layer and defining a channel in which the side-emitting light tube is received.

42. The light therapy wearable of claim 41 , wherein the light-transmissive inner layer is a fabric mesh material.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2025
From: BIOTHREAD LLC
To: ZUKO, INC.
Reel/Frame 070285/0115 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 8, 2022
From: TAPPER, JAY; BISH, DANIEL; DEL FERRARO, KRISTIEN; SHUTER, DANIEL
To: BIOTHREAD LLC
Reel/Frame 060459/0325 →
Continuity (2)
Continuation In Part 17680527 · Feb 25, 2022
Related Publication 20230271029A1 · Aug 31, 2023
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