IP Library › Granted Patent US 12,091,921
Granted Patent B2
US 12,091,921 · App. 17/859,197 · Granted Sep 17, 2024

Shock-based damping systems and mechanisms for vibration damping in downhole applications

Inventors: Vincent Kulke (Lower-Saxony, DE); Georg-Peter Ostermeyer (Braunschweig, DE); Andreas Hohl (Hannover, DE); Hanno Reckmann (Nienhagen, DE); Armin Kueck (Bremen, DE)
Assignee: BAKER HUGHES OILFIELD OPERATIONS LLC
E21B17/07
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Quick Facts
Patent No.
US 12,091,921
App. No.
17/859,197
Granted
Sep 17, 2024
Kind
B2
Abstract

Systems and methods for damping vibrations of downhole systems are described. The systems include a downhole component configured to be disposed downhole and a shock-damping system at least one of on or in the downhole component, the shock-damping system configured to reduce torsional oscillations of the downhole component by imparting a selected shock to the downhole component. The selected shock is selected to generate damping of the torsional oscillations of the downhole system.

Claims (39)

1. A system for damping torsional oscillations of downhole systems, the system comprising:

a downhole component configured to be disposed downhole; and

a shock-damping system at least one of on or in the downhole component, wherein the shock-damping system comprises a damper element arranged to move relative to the downhole component with a velocity that is a sum of a periodic fluctuation having an amplitude and a mean velocity, wherein the mean velocity is lower than the amplitude of the periodic velocity fluctuation, the shock-damping system configured to reduce torsional oscillations of the downhole component by imparting a selected shock to the downhole component;

wherein the selected shock is selected to generate damping of the torsional oscillations of the downhole system.

2. The system of claim 1 , wherein the torsional oscillations include a first torsional oscillation mode, and wherein the shock-damping system includes a shock element and a gap comprising a gap extension defined between the shock element and the damper element, and wherein the selected shock is based on the gap extension and a size of the gap extension is selected based on at least one of a modal amplitude of the first torsional oscillation mode and a phase of the first torsional oscillation mode to generate the damping of the torsional oscillations.

3. The system of claim 2 , wherein the torsional oscillations include a second torsional oscillation mode, wherein the size of the gap extension is selected to generate at least one of (i) a transfer of energy between the first torsional oscillation mode and the second torsional oscillation mode, or (ii) a dissipation of energy from the downhole system.

4. The system of claim 2 , wherein the size of the gap extension is based on a shock threshold and the shock threshold is based on the modal amplitude of the first torsional oscillation mode.

5. The system of claim 4 , further comprising:

a sensor arranged on the downhole component and configured to monitor torsional oscillations of the downhole component; and

a controller in communication with the sensor, the controller configured to actuate the shock-damping system in response to a detected modal amplitude of the monitored torsional oscillations that exceeds the shock threshold.

6. The system of claim 2 , further comprising an adjustable element, wherein the adjustable element is configured to adjust the size of the gap extension, the adjustable element including at least one of a piezoelectric element, a hydraulic element, a spring element, a motor element, and a spindle element.

7. The system of claim 1 , wherein the downhole component comprises a longitudinal axis and a circumference in a plane perpendicular to the longitudinal axis, a shock element, and a gap is defined between the shock element and the damper element, the shock element arranged to stop a movement of the damper element relative to the downhole component and along the circumference of the downhole component, wherein the selected shock is imparted when the shock element stops the relative movement of the damper element.

8. The system of claim 7 , wherein the relative movement of the damper element includes a rotational oscillation around an axis parallel to the longitudinal axis of the downhole component.

9. The system of claim 7 , wherein the selected shock generates an increase of the relative velocity between the damper element and the downhole component.

10. The system of claim 1 , wherein the damping element is arranged in contact with a portion of the downhole component.

11. A system for damping torsional oscillations of downhole systems, the system comprising:

a downhole component configured to be disposed downhole; and

a shock-damping system at least one of on or in the downhole component, wherein the shock-damping system is arranged to provide one of viscous damping, piezoelectric damping, and magnetic damping, the shock-damping system configured to reduce torsional oscillations of the downhole component by imparting a selected shock to the downhole component,

wherein the selected shock is selected to generate damping of the torsional oscillations of the downhole system.

12. The system of claim 11 , wherein the shock-damping system comprises a damper element, a shock element, and a gap comprising a gap extension defined between the shock element and the damper element.

13. The system of claim 11 , wherein the downhole component comprises a longitudinal axis and a circumference in a plane perpendicular to the longitudinal axis, and the shock-damping system comprises a damper element configured to move with a relative velocity relative to the downhole component and along the circumference of the downhole component.

14. A method of damping torsional oscillations of downhole systems, the method comprising:

installing a shock-damping system at least one of on and in a downhole component located on a downhole string of the downhole system, the shock-damping system configured to reduce torsional oscillations of a downhole component by imparting a selected shock to the downhole component, wherein the torsional oscillations include a torsional oscillation mode and the shock-damping system comprises a damper element and a shock element with a gap comprising a gap extension defined between the shock element and the damper element;

calculating a size of the gap extension to reduce the torsional oscillations of the downhole system, wherein the calculated size is based on a property of the shock-damping system and an angular frequency of the torsional oscillation mode; and

setting the gap extension to the calculated size.

15. The method of claim 14 , wherein the property of the shock-damping system is a damper element inertia.

16. The method of claim 14 , wherein the property of the shock-damping system is one of a normal force, a torque, and a friction coefficient.

17. The method of claim 14 , wherein:

the calculation of the size of the gap extension is based on a shock threshold, and

the shock threshold is based on a modal amplitude of the torsional oscillation mode.

18. The method of claim 14 , wherein the calculation of the size of the gap extension comprises simulation of one of a disintegration device and a drill string.

19. The method of claim 14 , wherein the setting of the gap extension to the calculated size is performed at one of a downhole location during a drilling operation or the earth surface.

20. The method of claim 14 , wherein the calculation of the size of the gap extension is based on historical data or experimental data.

21. The method of claim 14 , wherein the damper element is configured to move relative to the downhole component with a relative velocity, the method comprising generating, with imparting the selected shock, an increase of the relative velocity.

22. A method of damping torsional oscillations of downhole systems, the method comprising:

installing a shock-damping system at least one of on and in a downhole component located on a downhole string of the downhole system, the shock-damping system configured to reduce torsional oscillations of a downhole component by imparting a selected shock to the downhole component;

wherein the shock-damping system comprises a damper element arranged to move relative to the downhole component with a velocity that is a sum of a periodic velocity fluctuation having an amplitude and a mean velocity, wherein the mean velocity is lower than the amplitude of the periodic velocity fluctuation.

23. The method of claim 22 , wherein the torsional oscillations include a first torsional oscillation mode, and wherein the shock-damping system includes a shock element and a gap comprising a gap extension is defined between the shock element and the damper element, wherein the selected shock is based on the gap extension and wherein a size of the gap extension is selected based on at least one of a modal amplitude of the first torsional oscillation mode and a phase of the first torsional oscillation mode.

24. The method of claim 23 , wherein the torsional oscillations include a second torsional oscillation mode, wherein the size of the gap extension is selected to at least one of (i) transfer of energy between the first torsional oscillation mode and the second torsional oscillation mode, or (ii) dissipate energy from the downhole system.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 7, 2024
From: TECHNISCHE UNIVERSITÄT BRAUNSCHWEIG
To: BAKER HUGHES INTEQ GMBH
Reel/Frame 068205/0157 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 28, 2023
From: HOHL, ANDREAS; RECKMANN, HANNO; KUECK, ARMIN
To: BAKER HUGHES OILFIELD OPERATIONS LLC
Reel/Frame 065971/0347 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 28, 2023
From: KULKE, VINCENT; OSTERMEYER, GEORG-PETER
To: TECHNISCHE UNIVERSITÄT BRAUNSCHWEIG
Reel/Frame 065971/0386 →
Continuity (2)
Provisional Application 63220624 · Jul 12, 2021
Related Publication 20230009235A1 · Jan 12, 2023