IP Library › Granted Patent US 12,071,815
Granted Patent B2
US 12,071,815 · App. 17/860,377 · Granted Aug 27, 2024

Whipstock for use with a mill bit including varying material removal rates

Inventors: Wesley P. Dietz (Carrollton, TX); David Joe Steele (Carrollton, TX); Christopher Grace (Carrollton, TX)
Assignee: Halliburton Energy Services, Inc.
E21B10/43E21B7/061E21B10/567E21B29/06E21B10/26E21B41/0035
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Quick Facts
Patent No.
US 12,071,815
App. No.
17/860,377
Granted
Aug 27, 2024
Kind
B2
Abstract

Provided is a whipstock and well system. The whipstock, in one aspect, includes a coupling section having a first radius of curvature, the coupling section configured to engage with a mill bit when running in hole. The whipstock, in accordance with this aspect, further includes a casing breakthrough section having a second radius of curvature, and a controlled exit section having a third radius of curvature, wherein the second radius of curvature is less than the third radius of curvature.

Claims (33)

1. A whipstock, comprising:

a coupling section having a first radius of curvature, the coupling section configured to engage with a mill bit when running in hole;

a casing breakthrough section having a second radius of curvature; and

a controlled exit section having a third radius of curvature, wherein the second radius of curvature is less than the third radius of curvature, wherein the second radius of curvature is at least 5% less than the third radius of curvature.

2. The whipstock as recited in claim 1 , wherein the second radius of curvature is at least 10% less than the third radius of curvature.

3. The whipstock as recited in claim 1 , wherein the second radius of curvature is at least 25% less than the third radius of curvature.

4. The whipstock as recited in claim 1 , wherein the second radius of curvature is less than the first radius of curvature.

5. The whipstock as recited in claim 4 , wherein the third radius of curvature is less than the first radius of curvature.

6. The whipstock as recited in claim 1 , wherein the coupling section has a first ramp rate, the casing breakthrough section has a second ramp rate, and the controlled exit section has a third ramp rate.

7. The whipstock as recited in claim 6 , wherein the first ramp rate is less than the second ramp rate but greater than the third ramp rate.

8. The whipstock as recited in claim 7 , wherein the second ramp rate is at least six times the first ramp rate.

9. The whipstock as recited in claim 8 , wherein the controlled exit section includes a downhole portion with a downhole portion ramp rate and an uphole portion with an uphole portion ramp rate, and further wherein a downhole portion ramp rate is less than an uphole portion ramp rate.

10. A well system, comprising:

a wellbore extending through one or more subterranean formations;

wellbore casing located in at least a portion of the wellbore;

a whipstock located within the wellbore radially inside of the wellbore casing, the whipstock including:

a coupling section having a first radius of curvature, the coupling section configured to engage with a mill bit when running in hole;

a casing breakthrough section having a second radius of curvature; and

a controlled exit section having a third radius of curvature, wherein the second radius of curvature is less than the third radius of curvature, wherein the second radius of curvature is at least 5% less than the third radius of curvature; and

a bottom hole assembly extending within the wellbore adjacent the whipstock.

11. The well system as recited in claim 10 , wherein the second radius of curvature is at least 10% less than the third radius of curvature.

12. The well system as recited in claim 10 , wherein the second radius of curvature is at least 25% less than the third radius of curvature.

13. The well system as recited in claim 10 , wherein the second radius of curvature is less than the first radius of curvature.

14. The well system as recited in claim 13 , wherein the third radius of curvature is less than the first radius of curvature.

15. The well system as recited in claim 10 , wherein the coupling section has a first ramp rate, the casing breakthrough section has a second ramp rate, and the controlled exit section has a third ramp rate.

16. The well system as recited in claim 10 , wherein the first ramp rate is less than the second ramp rate but greater than the third ramp rate.

17. The well system as recited in claim 16 , wherein the second ramp rate is at least six times the first ramp rate.

18. The well system as recited in claim 17 , wherein the controlled exit section includes a downhole portion with a downhole portion ramp rate and an uphole portion with an uphole portion ramp rate, and further wherein a downhole portion ramp rate is less than an uphole portion ramp rate.

19. The well system as recited in claim 10 , further including a lateral wellbore extending from the wellbore proximate the whipstock.

20. The well system as recited in claim 10 , further including a mill bit located proximate the whipstock, the mill bit including:

a tubular having an uphole end and a downhole end;

a first cutting section having one or more first cutting surfaces disposed about the tubular, the first cutting section having a first material removal rate and configured to engage with wellbore casing disposed within a wellbore; and

a second cutting section having one or more second cutting surfaces disposed about the tubular, the second cutting section having a second material removal rate less than the first material removal rate and configured to engage with a whipstock disposed within the wellbore.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 8, 2022
From: DIETZ, WESLEY P.; STEELE, DAVID JOE; GRACE, CHRISTOPHER
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 060461/0369 →
Continuity (2)
Provisional Application 63220839 · Jul 12, 2021
Related Publication 20230015654A1 · Jan 19, 2023
Cited By (1)
US 12,497,842