IP Library Granted Patent US 12,347,839
Granted Patent B2
US 12,347,839 · App. 17/860,809 · Granted Jul 1, 2025

Power tool system

Inventor: Jiannan Tan (Irvine, CA)
Assignee: Milwaukee Electric Tool Corporation
H01M10/6563B25F5/008H01M10/613H01M10/623H02J7/0042H05K7/20936H01M2220/30
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Quick Facts
Patent No.
US 12,347,839
App. No.
17/860,809
Granted
Jul 1, 2025
Kind
B2
Abstract

A charger including a housing including a front wall, a rear wall, a top wall, a bottom wall, a first side wall, and a second side wall, an interface configured to engage a battery pack, and an air conditioning assembly coupled within the housing adjacent the interface. The air conditioning system is operable to suck an ambient air flow into the housing from outside the housing, reduce a temperature of the air flow to create a cooling air flow, and guide the cooling air flow to the battery pack interface.

Claims (53)

1. A charger comprising:

a housing;

a battery pack interface defined in the housing and configured to engage a battery pack, the battery pack interface including

a first rail,

a second rail spaced apart from the first rail,

charging terminals positioned between the first rail and the second rail, and

an opening defined in the housing, the opening in fluid communication with an interior of the housing; and

an air conditioning assembly coupled within the housing;

the air conditioning assembly including

an evaporative member configured to evaporate coolant to ambient air, thereby humidifying the ambient air, and

a blower operable to move the ambient air into the housing from outside the housing, through the evaporative member, and to the opening of the battery pack interface.

2. The charger of claim 1 , wherein the air conditioning assembly further includes

a coolant reservoir that houses the coolant, the coolant reservoir in fluid communication with the evaporative member.

3. The charger of claim 2 , wherein the coolant reservoir is in fluid communication with the evaporative member via a coolant distribution member.

4. The charger of claim 3 , wherein the coolant distribution member is an active coolant distribution member including

a pump in fluid communication with the coolant reservoir, and

a coolant distribution line coupled between the pump and the evaporative member.

5. The charger of claim 3 , wherein the coolant distribution member is a passive coolant distribution member including a semi-porous barrier in fluid communication with the coolant reservoir and the evaporative member.

6. The charger of claim 2 , wherein the air conditioning assembly further comprises a desiccant filter positioned downstream of the evaporative member, the desiccant filter configured to remove moisture from the ambient air.

7. The charger of claim 1 , wherein

the opening defined in the housing is one of a plurality of first vents defined in a wall of the housing having the battery pack interface, and

the housing further includes a plurality of second vents defined in a wall of the housing other than the wall having the battery pack interface.

8. A charger comprising:

a housing;

a battery pack interface defined in the housing and configured to engage a battery pack, the battery pack interface including

a first rail,

a second rail spaced apart from the first rail, and

charging terminals positioned between the first rail and the second rail,

charger electronics disposed in the housing, the charger electronics configured to supply electricity to the charging terminals to charge the battery pack; and

an air conditioning assembly coupled within the housing;

the air conditioning assembly including

an evaporative member configured to evaporate coolant to ambient air, thereby humidifying the ambient air, and

a blower operable to move the ambient air into the housing from outside the housing, through the evaporative member, and over the charger electronics.

9. The charger of claim 8 , wherein the air conditioning assembly further includes

a coolant reservoir that houses the coolant, the coolant reservoir in fluid communication with the evaporative member.

10. The charger of claim 9 , wherein the coolant reservoir is in fluid communication with the evaporative member via a coolant distribution member.

11. The charger of claim 10 , wherein the coolant distribution member is an active coolant distribution member including

a pump in fluid communication with the coolant reservoir, and

a coolant distribution line coupled between the pump and the evaporative member.

12. The charger of claim 9 , wherein the air conditioning assembly further comprises a desiccant filter positioned downstream of the evaporative member, the desiccant filter configured to remove moisture from the ambient air.

13. A power tool comprising:

a housing;

a working element;

power tool electronics configured to actuate the working element;

an air conditioning assembly supported by the housing and operable to remove heat from within the housing and generate a cooling air flow, the air conditioning assembly including

a coolant reservoir that houses a coolant,

an evaporative member in fluid communication with the coolant reservoir, the evaporative member configured to evaporate the coolant to ambient air,

a first heat sink in thermal communication with the evaporative member, such that the first heat sink is cooled by the evaporative member,

a heat pump in thermal communication with the first heat sink, the heat pump warming the first heat sink,

a second heat sink in thermal communication with the heat pump, the second heat sink cooled by the heat pump,

a blower configured to move air over the second heat sink, thereby creating the cooling air flow to cool a surface of the housing and/or the power tool electronics.

14. The power tool of claim 13 , wherein the blower is positioned adjacent the second heat sink.

15. The charger of claim 10 , wherein the coolant distribution member is a passive coolant distribution member including a semi-porous barrier in fluid communication with the coolant reservoir and the evaporative member.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2022
From: TAN, JIANNAN
To: MILWAUKEE ELECTRIC TOOL CORPORATION
Reel/Frame 061115/0396 →
Continuity (2)
Provisional Application 63219408 · Jul 8, 2021
Related Publication 20230009134A1 · Jan 12, 2023
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