IP Library › Granted Patent US 11,869,888
Granted Patent B2
US 11,869,888 · App. 17/870,415 · Granted Jan 9, 2024

Polysilicon resistor structures

Inventors: Meng-Han Lin (Hsinchu, TW); Wen-Tuo Huang (Tainan, TW); Yong-Shiuan Tsair (Tainan, TW)
Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
H01L27/0629H01L21/823418H01L21/823437
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,869,888
App. No.
17/870,415
Granted
Jan 9, 2024
Kind
B2
Abstract

The present disclosure describes a method for forming polysilicon resistors with high-k dielectrics and polysilicon gate electrodes. The method includes depositing a resistor stack on a substrate having spaced apart first and second isolation regions. Further the method includes patterning the resistor stack to form a polysilicon resistor structure on the first isolation region and a gate structure between the first and second isolation regions, and doping the polysilicon resistor structure to form a doped layer in the polysilicon layer of the polysilicon resistor structure and source-drain regions in the substrate adjacent to the gate structure. Also, the method includes replacing the polysilicon layer in the gate structure with a metal gate electrode to form a transistor structure.

Claims (49)

1. A semiconductor structure, comprising:

a semiconductor substrate with spaced apart first and second isolation regions formed therein, wherein the first isolation region is wider than the second isolation region;

a resistor structure disposed on the first isolation region, wherein the resistor structure comprises:

a dielectric layer in contact with the first isolation region;

a nitride layer disposed on the dielectric layer;

a semiconductor layer disposed on the nitride layer, the semiconductor layer comprising a top doped layer overlying a bottom un-doped layer; and

a silicide covering an entire surface of the top doped layer; and

a transistor structure disposed between the first and second isolation regions, wherein the transistor structure comprises:

an interfacial layer in contact with the substrate, wherein the dielectric layer is disposed on the interfacial layer;

a metal gate electrode disposed on the dielectric layer; and

a source/drain region formed in the substrate and adjacent to the metal gate electrode.

2. The semiconductor structure of claim 1 , wherein the silicide further comprises a contact region on the semiconductor layer.

3. The semiconductor structure of claim 2 , wherein the contact region comprises a top contact to direct current flow within the top doped layer along a length of the resistor structure.

4. The semiconductor structure of claim 1 , wherein the semiconductor layer has a thickness between about 10 nm and about 300 nm.

5. The semiconductor structure of claim 1 , wherein the top doped layer of the semiconductor layer has a thickness between about 10 nm and about 300 nm.

6. The semiconductor structure of claim 1 , wherein the dielectric layer comprises a high-k dielectric.

7. The semiconductor structure of claim 1 , wherein the interfacial layer comprises a silicon-based dielectric.

8. The semiconductor structure of claim 1 , further comprising one or more conductive structures on the silicide.

9. A structure, comprising:

a substrate with spaced apart first and second isolation regions;

a polysilicon resistor structure on the first isolation region, comprising:

a metal oxide dielectric layer;

a metal nitride layer; and

a doped polysilicon layer overlying an un-doped polysilicon layer;

a first spacer structure on a first sidewall of the polysilicon resistor structure and along a length of the polysilicon resistor structure in a direction perpendicular to the substrate;

a second spacer on a second sidewall of the polysilicon resistor structure and along a length of the polysilicon resistor structure in a direction perpendicular to the substrate; and

a silicide formed on the doped polysilicon layer and extending from the first spacer structure to the second spacer structure;

a transistor structure formed between the first and second isolation regions, comprising:

the metal oxide dielectric layer;

the metal nitride layer;

a metal gate electrode; and

source/drain regions formed in the substrate and adjacent to the metal gate electrode; and

a top contact to direct current flow within the doped polysilicon layer along a length of the polysilicon resistor structure.

10. The structure of claim 9 , wherein the doped polysilicon layer covers a top surface of the polysilicon resistor structure.

11. The structure of claim 9 , wherein the doped polysilicon layer is uniformly doped.

12. The structure of claim 9 , wherein the doped polysilicon layer is adjacent to the top contact.

13. The structure of claim 9 , further comprising the silicide on the doped polysilicon layer.

14. The structure of claim 9 , further comprising sidewall spacers in contact with the un-doped polysilicon layer.

15. A resistor structure, comprising:

a stacked polysilicon resistor adjacent to a transistor, the stacked polysilicon resistor comprising:

a doped polysilicon layer overlying an un-doped polysilicon layer; and

a top contact to direct current flow within the doped polysilicon layer along a length of the stacked polysilicon resistor;

sidewall spacers in contact with the un-doped polysilicon layer; and

a silicide formed on the doped polysilicon layer, wherein the silicide covers an entire top surface of the doped polysilicon layer.

16. The resistor structure of claim 15 , wherein the silicide covers an entire surface of the doped polysilicon layer.

17. The resistor structure of claim 15 , wherein the silicide comprises one or more of nickel silicide, cobalt silicide, tungsten silicide, and titanium silicide.

18. The resistor structure of claim 15 , wherein the silicide has a thickness in a range of about 50 Å to about 2000 Å.

19. The resistor structure of claim 15 , wherein the doped polysilicon layer has the same dopants as source/drain regions of the transistor.

20. The resistor structure of claim 15 , wherein the transistor is a high-k metal gate (HK/MG) transistor.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2022
From: LIN, MENG-HAN; HUANG, WEN-TUO; TSAIR, YONG-SHIUAN
To: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTD.
Reel/Frame 060594/0685 →
Continuity (2)
Division 16549077 · Aug 23, 2019
Related Publication 20220359497A1 · Nov 10, 2022
Cited By (1)
US 12,389,668