IP Library › Granted Patent US 11,933,202
Granted Patent B2
US 11,933,202 · App. 17/870,452 · Granted Mar 19, 2024

Dynamic cylinder deactivation life factor to modify cylinder deactivation strategy

Inventors: Timothy R. Frazier (Columbus, IN); J. Steven Kolhouse (Columbus, IN); Steven J. Small (Columbus, IN); Louis Joseph Serrano (San Jose, CA)
Assignees: Cummins Inc.; Tula Technology, Inc.
F01L13/0005F01L9/10F02D13/0223F02D13/06F02D41/0087F01L2013/001
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Quick Facts
Patent No.
US 11,933,202
App. No.
17/870,452
Granted
Mar 19, 2024
Kind
B2
Abstract

Systems and methods to extend a life of a component of a cylinder deactivation system are provided. A method includes generating, by a controller, an initial life factor for the component; initiating, by the controller, a CDA mode for an engine; determining, by the controller, an actual life factor for the component, the actual life factor determined by comparing a number of switching events of a cylinder in the CDA mode to a number of cycles of the cylinder in the CDA mode; comparing, by the controller, the actual life factor to the initial life factor; and modifying, by the controller based on the comparison, operation of the engine in the CDA mode to adjust the actual life factor.

Claims (28)

1. A method to extend a life of a component of a cylinder deactivation (CDA) system, comprising:

generating, by a controller, an initial life factor for the component;

initiating, by the controller, a CDA mode for an engine;

determining, by the controller, an actual life factor for the component, the actual life factor determined by comparing a number of switching events of a cylinder in the CDA mode to a number of cycles of the cylinder in the CDA mode;

comparing, by the controller, the actual life factor to the initial life factor; and

modifying, by the controller based on the comparison, operation of the engine in the CDA mode to adjust the actual life factor.

2. The method of claim 1 , wherein when the actual life factor is greater than the initial life factor, operation of the engine in the CDA mode is modified to decrease the actual life factor, wherein decreasing the actual life factor represents a lower amount of wear on the component.

3. The method of claim 1 , wherein when the actual life factor is less than the initial life factor, operation of the engine in the CDA mode is modified to increase the actual life factor, wherein increasing the actual life factor represents a higher amount of wear on the component.

4. The method of claim 1 , further comprising:

determining, by the controller, a firing fraction and firing pattern for the engine.

5. The method of claim 4 , wherein the determination of the firing fraction and firing pattern includes activating a plunger of an oil control solenoid to close an intake valve of the cylinder in accordance with the determined firing fraction and firing pattern for the engine.

6. The method of claim 1 , further comprising monitoring, by the controller, a usage of the cylinder in the CDA mode.

7. The method of claim 1 , further comprising determining, by the controller, an expected life of the component.

8. The method of claim 1 , further comprising optimizing, by the controller, the actual life factor based on comparing the expected life of the component to a life factor value specified by a user.

9. The method of claim 1 , further comprising modifying, by the controller, the CDA mode when the number of cycles exceeds a predetermined threshold, wherein the number of cycles is associated with the component.

10. A system, comprising:

a cylinder deactivation (CDA) system comprising a controller having a processor and instructions stored in non-transitory machine-readable media, the instructions configured to cause the controller to:

generate an initial life factor for a component of the CDA system;

initiate a CDA mode for an engine;

determine an actual life factor for the component by comparing a number of switching events of a cylinder in the CDA mode to a number of cycles of the cylinder in the CDA mode;

determine an expected life of the component;

compare the actual life factor to the initial life factor; and

modify operation of the engine in the CDA mode to adjust the actual life factor.

11. The system of claim 10 , wherein the instructions are further configured to cause the controller to determine a firing fraction and a firing pattern for the engine.

12. The system of claim 11 , wherein the determination of the firing fraction and the firing pattern includes activating a plunger of an oil control solenoid to close an intake valve of the cylinder in accordance with the determined firing pattern and firing order for the engine.

13. The system of claim 10 , wherein when the actual life factor is equal to or greater than the initial life factor, the instructions are further configured to cause the controller to maintain operation of the engine in the CDA mode so as to maintain the actual life factor, wherein maintaining the actual life factor represents an acceptable amount of wear and tear on the component.

14. The system of claim 10 , wherein when the actual life factor is greater than the initial life factor, the instructions are further configured to cause the controller to modify operation of the engine in the CDA mode to decrease the actual life factor, wherein decreasing the actual life factor represents a lower amount of wear on the component.

15. The system of claim 10 , wherein when the actual life factor is less than the initial life factor, the instructions are further configured to cause the controller to modify operation of the engine in the CDA mode to increase the actual life factor, wherein increasing the actual life factor represents a higher amount of wear on the component.

Continuity (3)
Continuation PCTUS2020070856 · Dec 4, 2020
Provisional Application 62965406 · Jan 24, 2020
Related Publication 20220364486A1 · Nov 17, 2022