Systems and methods for applying a positive pressure within a dye sublimation machine
An illustrative dye sublimation apparatus may comprise a pressure housing in the heating component. The pressure housing may apply a positive pressure on a membrane covering a combination of a printed sheet and a substrate. The positive pressure applied by the pressure housing may cause the printed sheet and substrate to snugly press against each other throughout a heating cycle. Furthermore, the positive pressure applied by the pressure housing may be even or approximately even throughout an upper surface of the membrane. The dye sublimation apparatus may utilize the pressure housing in addition or as an alternative to a negative pressure applied by a vacuum pump.
1 . A dye sublimation apparatus for infusing an image on a printed sheet to a substrate, the dye sublimation apparatus comprising:
at least one heater configured to heat the printed sheet to sublimate one or more dyes forming the image, such that the one or more dyes travel to the substrate in a gaseous state and deposit into the substrate in a solid state to infuse the image into the substrate;
a membrane configured to cover the printed sheet and the substrate;
a pressure housing configured to apply a positive pressure to the membrane such that the printed sheet and the substrate press against each other throughout a heating cycle, wherein the positive pressure is generated by an expansion of a bottom portion of the pressure housing; and
a processor configured to transmit control instructions to the pressure housing to control the positive pressure applied by the pressure housing, wherein the processor is further configured to transmit the control instructions to cause the pressure housing to dynamically change the positive pressure during the heating cycle.
2 . The dye sublimation apparatus of claim 1 , further comprising:
a vacuum pump configured to apply a negative pressure between the membrane and the printed sheet.
3 . The dye sublimation apparatus of claim 2 , further comprising:
a processor configured to transmit control instructions control instructions to the vacuum pump to control the negative pressure applied by the vacuum pump.
4 . The dye sublimation apparatus of claim 1 , wherein the positive pressure is generated by a fluid medium entering the pressure housing.
5 . The dye sublimation apparatus of claim 1 , wherein the positive pressure is generated by a mechanical actuator.
6 . The dye sublimation apparatus of claim 5 , wherein the mechanical actuator is configured to lift up and push down the pressure housing.
7 . The dye sublimation apparatus of claim 1 , wherein the bottom portion of the pressure housing comprises an elastic material.
8 . A dye sublimation method for infusing an image on a printed sheet to a substrate, the method comprising:
heating, by at least one heater of a dye sublimation apparatus, the printed sheet to sublimate one or more dyes forming the image such that the one or more dyes travel to the substrate in a gaseous state and deposit on the substrate in a solid state to infuse the image into the substrate;
applying, by a pressure housing of the dye sublimation apparatus, a positive pressure to a membrane configured to cover the printed sheet and the substrate, such that the printed sheet and the substrate press against each other throughout a heating cycle, wherein the positive pressure is generated by an expansion of a bottom portion of the pressure housing;
regulating, by a processor of the dye sublimation apparatus, the positive pressure applied by the pressure housing;
transmitting, by the processor, control instructions to the pressure housing to regulate the positive pressure applied by the pressure housing; and
transmitting, by the processor, the control instructions to cause the pressure housing to dynamically change the positive pressure during the heating cycle.
9 . The dye sublimation method of claim 8 , further comprising:
applying, by a vacuum pump of the dye sublimation apparatus, a negative pressure between the membrane and the printed sheet.
10 . The dye sublimation method of claim 9 , further comprising:
transmitting, by the processor, control instructions to the vacuum pump to regulate the negative pressure applied by the vacuum pump.
11 . The dye sublimation method of claim 8 , wherein the positive pressure is generated by a fluid medium entering the pressure housing.
12 . The dye sublimation method of claim 8 , wherein the positive pressure is generated by a mechanical actuator.
13 . The dye sublimation method of claim 12 , further comprising:
repositioning, by the mechanical actuator, the pressure housing.