Film winding system and assembly comprising a film stretching unit and such a film winding system
A film winding system is disclosed having a first winding station which is configured in a winding position to wind the film web into a film bale. A contact roller and a compensating roller are provided, wherein the contact roller is arranged adjacent to the first winding station in the winding position and is configured to guide the film web to the first winding station. The compensating roller is located before the contact roller in the direction of travel of the film web and is configured to guide the film web to the contact roller and to set a film tension. A first adjustment device is provided and configured to move the contact roller towards the winding station or away from the winding station, thereby enabling the setting of a specific contact pressure between the contact roller and the film bale. The first adjustment device comprises a slide system or an adjusting spindle.
1. A film winding system for a film stretching unit comprising the following features:
a film entry area is provided, via which a film web to be wound up is feedable to the film winding system;
a first winding station is provided, wherein the first winding station is configured in a winding position to wind the film web into a film bale;
a contact roller and a compensating roller are provided, wherein the contact roller is arranged adjacent to the first winding station in the winding position and is configured to guide the film web to the first winding station;
the compensating roller is located before the contact roller in the direction of travel of the film web and is configured to guide the film web to the contact roller and to set a film tension;
a first adjustment device is provided and configured to move the contact roller towards the winding station or away from the winding station, thereby enabling the setting of a specific contact pressure between the contact roller and the film bale;
comprising the following feature:
the first adjustment device comprises a slide system or an adjusting spindle
the slide system is an air-bearing slide system or a hydrostatic-bearing slide system;
the air-bearing slide system of the first adjustment device comprises a first rail and at least a first slide that is located on the first rail;
the first slide comprises air outlet openings that are directed in the direction of the first rail; and
the first slide comprises an air connection to allow the feeding of compressed air that then exits the air outlet openings, thereby enabling the first slide to be slidable on the first rail.
2. The film winding system according to claim 1 , comprising the following features:
the air-bearing slide system of the first adjustment device comprises a second rail and at least a second slide that is located on the second rail;
the second slide comprises air outlet openings that are directed in the direction of the second rail;
the second slide comprises an air connection to allow the feeding of compressed air that then exits the air outlet openings, thereby enabling the second slide to be slidable on the second rail;
the second rail runs parallel to the first rail.
3. The film winding system according to claim 1 , comprising the following features:
the air-bearing slide system of the first adjustment device comprises a third slide which is located on the first rail;
the third slide comprises air outlet openings that are directed in the direction of the first rail;
the third slide comprises an air connection to allow the feeding of compressed air that then exits the air outlet openings, thereby enabling the third slide to be slidable on the first rail;
the first rail runs continuously or is divided into two rail sections for the first and the third slides, said rail sections being are spaced apart.
4. The film Film-winding system according to claim 1 , comprising the following features:
the first adjustment device comprises:
a) a first and a second radial air bearing; or
b) a first and a second hydrostatic bearing;
the contact roller comprises first and second journals in the area of the first and the second end face, said journals being supported in the first and second radial air bearings or hydrostatic bearings.
5. The film winding system according to claim 1 , comprising the following feature:
the first adjustment device also comprises a linear motor that is configured to move the contact roller via the slide system towards the first winding station or away from the first winding station; or
the first adjustment device comprises an electric motor that is configured to rotate the adjusting spindle, thereby enabling the contact roller to be moveable towards the first winding station or away from the first winding station.
6. The film winding system according to claim 1 , comprising the following features:
a first deflection roller is provided;
the first deflection roller is located in the direction of travel of the film web before the compensating roller.
7. The film winding system according to claim 6 , comprising the following feature:
the first deflection roller is mounted rotatably by means of radial air bearings or hydrostatic bearings.
8. The film winding system according to claim 1 , comprising the following features:
a second deflection roller is provided;
the second deflection roller is located in the direction of travel of the film web after the compensating roller and before the contact roller.
9. The film winding system according to claim 8 , comprising the following feature:
the second deflection roller is mounted rotatably by means of radial air bearings or hydrostatic bearings.
10. The film winding system according to claim 1 , comprising the following features:
a contact roller frame is provided;
the slide system of the first adjustment device or the adjusting spindle is located on the contact roller frame so that the contact roller is moveable relative to the contact roller frame; or
the contact roller frame is located on the slide system or the adjusting spindle of the first adjustment device, wherein the contact roller is located on the contact roller frame so that the contact roller and the contact roller frame are moveable collectively.
11. The film winding system according to claim 1 , comprising the following feature:
a base adjustment device is provided that comprises a base frame and an air-bearing slide system or a hydrostatic-bearing slide system or an adjusting spindle;
the contact roller and the compensating roller and the first deflection roller and/or the second deflection roller are located on the base frame;
the base adjustment device is configured to move the contact roller, the compensating roller, the first deflection roller and/or the second deflection roller towards the winding station or away from the winding station.
12. The film winding system according to claim 1 , comprising the following features:
a second adjustment device is provided and configured to move the compensating roller towards the contact roller or away from the contact roller, thereby enabling the setting of a specific film tension;
the second adjustment device comprises an air-bearing slide system or a hydrostatic-bearing slide system or an adjusting spindle.
13. The film winding system according to claim 12 , comprising the following features:
the air-bearing slide system of the second adjustment device comprises a first rail and at least a first slide that is located on the first rail;
the first slide comprises air outlet openings that are directed in the direction of the first rail;
the first slide comprises an air connection to allow the feeding of compressed air that then exits the air outlet openings, thereby enabling the first slide to be slidable on the first rail.
14. The film winding system according to claim 12 , comprising the following feature:
the second adjustment device comprises a linear motor that is configured to move the compensating roller via the air-bearing slide system or the hydrostatic-bearing slide system towards the contact roller or away from the contact roller; or
the second adjustment device comprises an electric motor that is configured to rotate the adjusting spindle, thereby enabling the compensating roller to be moveable towards the first winding station or away from the first winding station.
15. The film winding system according to claim 1 , comprising the following features:
the compensating roller is mounted rotatably by means of radial air bearings or hydrostatic bearings.
16. The film winding system according to claim 1 , comprising the following features:
the first winding station comprises a base body, wherein the base body of the first winding station is rotationally displaceable and wherein the film web is windable around the base body;
a second winding station comprising a base body, wherein the base body of the second winding station is rotationally displaceable and wherein the film web is windable around the base body;
the first winding station is configured to be pivoted from the winding position, in which it is arranged adjacent to the contact roller, into an unloading position, wherein the wound film bale is removable from the first winding station in the unloading position, wherein the second winding station is configured to be pivoted at the same time from the unloading position into the winding position;
a cutting device is provided;
a cutting device is configured to cut the film web across its width when the first winding station is pivoted in the direction of the unloading position, wherein the second winding station is configured to be pivoted further into the winding position in such a way that the base body of the second winding station immediately comes into contact with the new beginning of the film web now formed.
17. The film winding system according to claim 1 , comprising the following features:
at least one discharge device is provided;
the discharge device is located in the area of the film web and is configured to discharge electrical charge on the film web and/or film bale.
18. An assembly comprising a film stretching unit and the film winding system according to claim 1 , comprising the following features:
a plastic melt is feedable at the entry area of the film stretching unit;
the film stretching unit comprises different zones in which the plastic melt is heated and/or the film web is stretched;
an exit area of the film stretching unit is connected to the film entry area of the film winding system.