IP Library › Granted Patent US 12,025,349
Granted Patent B2
US 12,025,349 · App. 17/877,398 · Granted Jul 2, 2024

Method of determining and responding to an overcast sky condition in a solar tracker installation

Inventor: Matt Kesler (Phoenix, AZ)
Assignee: OMCO SOLAR, LLC
F24S50/20H02S20/32H02S40/20
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Quick Facts
Patent No.
US 12,025,349
App. No.
17/877,398
Granted
Jul 2, 2024
Kind
B2
Abstract

A method of determining and responding to an overcast sky condition during daylight hours in a solar tracker installation utilizing a single, fixed-position irradiance sensor associated with a set of solar tracker assemblies of the solar tracker installation and, if a series of irradiance levels communicated by the irradiance sensor to an array controller of a solar tracker control system of the installation indicates that an overcast sky condition has been present for a predetermined overcast sky duration period, the array controller transmitting control signals to a set of solar tracker controllers associated with the set of solar tracker assemblies to deviate from a normal solar tracking mode to an overcast sky mode by pivoting respective tables of the associated set of solar tracker assemblies to one or more predetermined overcast sky condition angles of inclination, and a solar tracker control system for implementing the foregoing method.

Claims (45)

1. A solar tracker control system for a solar tracker installation located on an installation site, the solar tracker installation including a first set of solar tracker assemblies associated with a first irradiance sensor, each of the first set of solar tracker assemblies including a table supporting a plurality of photovoltaic modules, the table being rotatable through an angle of inclination range, and a drive mechanism coupled to the table for changing a table angle of inclination, the solar tracker control system comprising:

a) a first set of solar tracker controllers, each solar tracker controller of the first set of solar tracker controllers associated with a respective different one of the first set of solar tracker assemblies, each solar tracker controller of the plurality of solar tracker controllers including an actuator for changing the table angle of inclination of the associated solar tracker assembly by actuating the drive mechanism of the associated solar tracker assembly;

b) an irradiance sensor periodically transmitting irradiance level data relating to the solar tracker installation, the irradiance sensor associated with the first set of solar tracker assemblies;

c) an array controller in communications with: 1) each solar tracker controller of the plurality of solar tracker controllers; and 2) the irradiance sensor;

d) the irradiance sensor periodically transmitting irradiance level data to the array controller; and

e) the array controller analyzing the irradiance level data transmitted by the irradiance sensor and, if the first set of solar tracker assemblies are in a normal solar tracking mode and further if a series of irradiance level values transmitted are below a threshold overcast irradiance level value for a predetermined overcast duration period, the array controller transmitting control signals to each of the first set of solar tracker controllers to change from a normal solar tracking mode to an overcast sky mode by pivoting respective tables of the first set of solar tracker assemblies to one or more predetermined overcast sky condition table angles of inclination.

2. The solar tracker control system of claim 1 wherein, if the first set of solar tracker assemblies are in the overcast sky mode and further if a series of irradiance level values are above a threshold bright sky irradiance level value for a predetermined bright sky condition duration period, the array controller transmitting control signals to each of the first set of solar tracker controllers to change from the overcast sky mode to the normal solar tracking mode by pivoting respective tables of the first set of solar tracker assemblies to track sun position.

3. The solar tracker assembly of claim 1 wherein the one or more predetermined overcast sky conditions angles of inclination include a first table angle of inclination if a present time is a solar AM time and a second table angle of inclination if the present time is a solar PM time.

4. The solar tracker control system of claim 3 wherein the first table angle of inclination is −5 degrees facing eastward and the second table angle of inclination is +5 degrees facing westward.

5. The solar tracker control system of claim 1 wherein the first irradiance sensor is a single, fixed-position irradiance sensor.

6. The solar tracker control system of claim 1 wherein the solar tracker installation includes a second set of solar tracker assemblies and the solar tracker control system includes a second set of solar tracker controllers associated with the second set of solar tracker assemblies and a second irradiance sensor is associated with the second set of solar tracker assemblies, the second irradiance sensor periodically transmitting irradiance level data to the array controller, the array controller analyzing the irradiance level data transmitted by the second irradiance sensor and, if the second set of solar tracker assemblies are in a normal solar tracking mode and further if a series of irradiance level values transmitted are below the threshold overcast irradiance level value for the predetermined overcast sky duration period, the array controller transmitting control signals to each of the second set of solar tracker controllers to change from the normal solar tracking mode to the overcast sky mode and to pivot respective tables of the second set of solar tracker assemblies to one or more predetermined overcast sky condition angles of inclination.

7. A solar tracker control system for a solar tracker installation located on an installation site, the solar tracker installation including a first set of solar tracker assemblies associated with a first irradiance sensor, each of the first set of solar tracker assemblies including a table supporting a plurality of photovoltaic modules, the table being rotatable through an angle of inclination range, and a drive mechanism coupled to the table for changing a table angle of inclination, the solar tracker control system comprising:

a) a first set of solar tracker controllers, each solar tracker controller of the first set of solar tracker controllers associated with a respective different one of the first set of solar tracker assemblies, each solar tracker controller of the plurality of solar tracker controllers including an actuator for changing the table angle of inclination of the associated solar tracker assembly by actuating the drive mechanism of the associated solar tracker assembly;

b) an irradiance sensor periodically transmitting irradiance level data relating to the solar tracker installation, the irradiance sensor associated with the first set of solar tracker assemblies;

c) an array controller in communications with: 1) each solar tracker controller of the plurality of solar tracker controllers; and 2) the irradiance sensor;

d) the irradiance sensor periodically transmitting irradiance level data to the array controller; and

e) the array controller analyzing the irradiance level data transmitted by the irradiance sensor and, if the first set of solar tracker assemblies are in an overcast sky mode and further if a series of irradiance level values are above a threshold bright sky irradiance level value for a predetermined bright sky duration period, the array controller transmitting control signals to each of the first set of solar tracker controllers to change from the overcast sky mode to a normal solar tracking mode by pivoting respective tables of the first set of solar tracker assemblies to track sun position.

8. The solar tracker control system of claim 7 wherein if the first set of solar tracker assemblies are in the normal solar tracking mode and further if a series of irradiance level values transmitted are below a threshold overcast irradiance level value for a predetermined overcast sky duration period, the array controller transmitting control signals to each of the first set of solar tracker controllers to change from the normal solar tracking mode to the overcast sky mode by pivoting respective tables of the first set of solar tracker assemblies to one or more predetermined overcast sky condition table angles of inclination.

9. The solar tracker assembly of claim 8 wherein the one or more predetermined overcast sky conditions angles of inclination include a first table angle of inclination if a present time is a solar AM time and a second table angle of inclination if the present time is a solar PM time.

10. The solar tracker control system of claim 9 wherein the first table angle of inclination is −5 degrees facing eastward and the second table angle of inclination is +5 degrees facing westward.

11. The solar tracker control system of claim 7 wherein the first irradiance sensor is a single, fixed-position irradiance sensor.

12. The solar tracker control system of claim 8 wherein the solar tracker installation includes a second set of solar tracker assemblies and the solar tracker control system includes a second set of solar tracker controllers associated with the second set of solar tracker assemblies and a second irradiance sensor is associated with the second set of solar tracker assemblies, the second irradiance sensor periodically transmitting irradiance level data to the array controller, the array controller analyzing the irradiance level data transmitted by the second irradiance sensor and, if the second set of solar tracker assemblies are in a normal solar tracking mode and further if a series of irradiance level values transmitted are below the threshold overcast irradiance level value for the predetermined overcast sky duration period, the array controller transmitting control signals to each of the second set of solar tracker controllers to change from the normal solar tracking mode to the overcast sky mode by pivoting respective tables of the second set of solar tracker assemblies to one or more predetermined overcast sky condition angles of inclination.

13. A method of determining and responding to an overcast sky condition during daylight hours in a solar tracker installation, the solar tracker installation located on an installation site and including a first set of solar tracker assemblies, each of the first set of solar tracker assemblies including a table supporting a plurality of photovoltaic modules, the table being rotatable through an angle of inclination range, and a drive mechanism coupled to the table for changing a table angle of inclination and a first set of solar tracker controllers, each solar tracker controller associated with a respective different one of the first set of solar tracker assemblies, each solar tracker controller of the first set of solar tracker controllers including an actuator for changing the table angle of inclination of the associated solar tracker assembly by actuating the drive mechanism of the associated solar tracker assembly of the first set of solar tracker assemblies, the steps of the method comprising:

a) providing an irradiance sensor associated with the first set of solar tracker assemblies, the irradiance sensor periodically transmitting irradiance level data;

b) providing an array controller in communications with: 1) each solar tracker controller of the plurality of solar tracker controllers; and 2) the irradiance sensor;

c) the irradiance sensor periodically transmitting irradiance level data to the array controller; and

d) the array controller analyzing the irradiance level data transmitted by the irradiance sensor and, if the first set of solar tracker assemblies are in a normal solar tracking mode and further if a series of irradiance level values transmitted are below a threshold overcast irradiance level value for a predetermined overcast sky duration period, the array controller transmitting control signals to each of the first set of solar tracker controllers to change from the normal solar tracking mode to an overcast sky mode by pivoting respective tables of the first set of solar tracker assemblies to one or more predetermined overcast sky condition angles of inclination.

14. The method of claim 13 including the step of: if the first set of solar tracker assemblies are in the overcast sky mode and further if a series of irradiance level values are above a threshold bright sky irradiance level value for a predetermined bright sky duration period, the array controller transmitting control signals to each of the first set of solar tracker controllers to change from the overcast sky mode to the normal solar tracking mode by pivoting respective tables of the first set of solar tracker assemblies to track sun position.

15. The method of claim 13 wherein the one or more predetermined overcast sky conditions angles of inclination include a first table angle of inclination if a present time is a solar AM time and a second table angle of inclination if the present time is a solar PM time.

16. The method of claim 13 wherein the irradiance sensor is a single, fixed-position irradiance sensor.

17. A method of determining and responding to an overcast sky condition during daylight hours in a solar tracker installation, the solar tracker installation located on an installation site and including a first set of solar tracker assemblies, each of the first set of solar tracker assemblies including a table supporting a plurality of photovoltaic modules, the table being rotatable through an angle of inclination range, and a drive mechanism coupled to the table for changing a table angle of inclination and a first set of solar tracker controllers, each solar tracker controller associated with a respective different one of the first set of solar tracker assemblies, each solar tracker controller of the first set of solar tracker controllers including an actuator for changing the table angle of inclination of the associated solar tracker assembly by actuating the drive mechanism of the associated solar tracker assembly of the first set of solar tracker assemblies, the steps of the method comprising:

a) providing an irradiance sensor associated with the first set of solar tracker assemblies;

b) providing an array controller in communications with: 1) each solar tracker controller of the plurality of solar tracker controllers; and 2) the irradiance sensor;

c) the irradiance sensor periodically transmitting irradiance level data to the array controller; and

d) the array controller analyzing the irradiance level data transmitted by the irradiance sensor and, if the first set of solar tracker assemblies are in an overcast sky mode and further if a series of irradiance level values are above a threshold bright sky irradiance level value for a predetermined bright sky duration period, the array controller transmitting control signals to each of the first set of solar tracker controllers to change from the overcast sky mode to a normal solar tracking mode by pivoting respective tables of the first set of solar tracker assemblies to track sun position.

18. The method of claim 17 including the step of: if the first set of solar tracker assemblies are in a normal solar tracking mode and further if a series of irradiance level values transmitted are below a threshold overcast irradiance level value for a predetermined overcast sky duration period, the array controller transmitting control signals to each of the first set of solar tracker controllers to change from the normal solar tracking mode to the overcast sky mode by pivoting respective tables of the first set of solar tracker assemblies to one or more predetermined overcast sky condition table angles of inclination.

19. The method of claim 18 wherein the one or more predetermined overcast sky conditions angles of inclination include a first table angle of inclination if a present time is a solar AM time and a second table angle of inclination if the present time is a solar PM time.

20. The method of claim 17 wherein the irradiance sensor is a single, fixed-position irradiance sensor.

21. A method of determining and responding to an overcast sky condition during daylight hours in a solar tracker installation, the solar tracker installation located on an installation site and including a first set of solar tracker assemblies, each of the first set of solar tracker assemblies including a table supporting a plurality of photovoltaic modules, the table being rotatable through an angle of inclination range, and a drive mechanism coupled to the table for changing a table angle of inclination and a first set of solar tracker controllers, each solar tracker controller associated with a respective different one of the first set of solar tracker assemblies, each solar tracker controller of the first set of solar tracker controllers including an actuator for changing the table angle of inclination of the associated solar tracker assembly by actuating the drive mechanism of the associated solar tracker assembly of the first set of solar tracker assemblies, the steps of the method comprising:

a) an irradiance sensor located on the installation site periodically transmitting irradiance level data;

b) analyzing the irradiance level data transmitted by the irradiance sensor; and

c) if the first set of solar tracker assemblies are in a normal solar tracking mode and further if a series of irradiance level values transmitted are below a threshold overcast irradiance level value for a predetermined overcast sky duration period, transmitting control signals to each of the first set of solar tracker controllers to change from the normal solar tracking mode to an overcast sky mode by pivoting respective tables of the first set of solar tracker assemblies to one or more predetermined overcast sky condition angles of inclination.

22. The method of claim 21 wherein in step (b), an array controller receives and analyzes the irradiance level data transmitted by the irradiance sensor.

23. The method of claim 22 wherein in step (c), the array controller transmits control signals to each of the first set of solar tracker controllers to change from a normal solar tracking mode to an overcast sky mode.

24. The method of claim 21 including the step of: if the first set of solar tracker assemblies are in the overcast sky mode and further if a series of irradiance level values are above a threshold bright sky irradiance level value for a predetermined bright sky duration period, transmitting control signals to each of the first set of solar tracker controllers to change from the overcast sky mode to the normal solar tracking mode by pivoting respective tables of the first set of solar tracker assemblies to track sun position.

Assignments (2)
SECURITY INTEREST Recorded Feb 20, 2026
From: OMCO SOLAR, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 073853/0876 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2022
From: KESLER, MATT
To: OMCO SOLAR, LLC
Reel/Frame 061808/0901 →
Continuity (2)
Continuation In Part 17746322 · May 17, 2022
Related Publication 20230375229A1 · Nov 23, 2023
Cited By (2)
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