IP Library › Granted Patent US 12,394,587
Granted Patent B2
US 12,394,587 · App. 17/883,488 · Granted Aug 19, 2025

Simple spherical aberration corrector for SEM

Inventors: Ali Mohammadi-Gheidari (Best, NL); Alexander Henstra (Utrecht, NL); Luigi Mele (Eindhoven, NL)
Assignee: FEI Company
H01J37/153H01J37/1471H01J37/28H01J2237/1516H01J2237/1534H01J2237/2802
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Quick Facts
Patent No.
US 12,394,587
App. No.
17/883,488
Granted
Aug 19, 2025
Kind
B2
Abstract

Compact correctors for correcting spherical aberrations of a particle-optical lens in a charged particle microscope system, according to the present disclosure a strong hexapole configured to generate a strong hexapole field when a voltage is applied to it, and a weak hexapole positioned between the strong hexapole and a sample. The strong hexapole is positioned such that the crossover of a charged particle beam of the charged particle system does not pass through the center of the strong hexapole, such that the strong hexapole field applies at least an A2 aberration and a D4 aberration to the charged particle beam. The weak hexapole is further positioned or otherwise configured such that, when a voltage is applied to the weak hexapole it generates a weak hexapole field that applies at least a combination A2 aberration and a combination D4 aberration to the charged particle beam of the charged particle microscopy system.

Claims (39)

1. A charged particle microscopy system comprising:

a sample holder configured to hold a sample;

a charged particle source configured to emit a charged particle beam towards the sample;

an optical column configured to direct the charged particle beam such that it is incident on the sample, the optical column including a compact corrector module that comprises:

a strong multipole configured to generate a strong multipole field when a first voltage is applied to it, wherein the strong multipole is positioned such that a crossover of the charged particle beam does not pass through the center of the strong multipole causing the strong multipole field to apply at least an A2 aberration and a D4 aberration to the charged particle beam; and

a weak multipole positioned between the strong multipole and a sample plane, wherein the weak multipole is configured such that when a second voltage is applied to the weak multipole it generates a weak multipole field that applies at least a combination A2 aberration and a combination D4 aberration to the charged particle beam; and

a detector system configured to detect emissions resultant from the sample being irradiated by the charged particle beam,

wherein the number of strong multipoles in the compact corrector module is only one,

wherein the compact corrector module comprises no multipoles other than the strong multipole that are stronger than the weak multipole,

wherein the combination of the application of the A2 aberration and the combination A2 aberration to the charged particle beam results in the charged particle beam having a desired A2 aberration at the sample plane, and

wherein the combination of the application of the D4 aberration and the combination D4 aberration to the charged particle beam results in the charged particle beam having a desired D4 aberration at the sample plane.

2. The charged particle microscopy system of claim 1 , wherein:

the strong multipole field further applies a C3 aberration to the charged particle beam of the charged particle microscopy system;

the weak multipole field further applies a combination C3 aberration to the charged particle beam of the charged particle microscopy system; and

the combination of the application of the C3 aberration and the combination C3 aberration to the charged particle beam results in the charged particle beam having a desired C3 aberration at the sample plane.

3. The charged particle microscopy system of claim 2 , wherein the charged particle microscopy system is configured to apply the second voltage, the second voltage being based on the distance between the crossover of the charged particle beam and the center of the strong multipole such that one or more of the combination A2 aberration, the combination C3 aberration, and the combination D4 aberration caused by the weak multipole field are combination to the A2, C3, and D4 aberrations caused by the strong multipole field.

4. The charged particle microscopy system of claim 1 , wherein the charged particle microscopy system is configured to apply the first voltage and the second voltage such that the weak multipole is at least 50 times weaker than the strong multipole.

5. The charged particle microscopy system of claim 1 , wherein the weak multipole is positioned within an objective lens of the optical column of the charged particle microscopy system.

6. The charged particle microscopy system of claim 1 , wherein the weak multipole is positioned within a field of an objective lens of the optical column of the charged particle microscopy system.

7. The charged particle microscopy system of claim 1 , further comprising a round lens positioned between the strong multipole and the weak multipole, wherein the round lens is positioned, charged, or otherwise configured such that a lensing effect of the round lens causes the magnitude of the D4 aberration to be adjusted such that it combines with the combination D4 aberration to result in the charged particle beam having a desired D4 aberration at the sample plane.

8. The charged particle microscopy system of claim 1 , wherein the strong multipole is an electrostatic multipole.

9. The charged particle microscopy system of claim 8 , wherein the strong multipole has a length of at least 5 mm.

10. The charged particle microscopy system of claim 1 , wherein the strong multipole is a strong hexapole, and the weak multipole is a weak hexapole.

11. The charged particle microscopy system of claim 1 , wherein the charged particle microscopy system is configured to apply the first voltage to the strong multipole such that the first voltage is between 0.1 and 30 kV.

12. The charged particle microscopy system of claim 1 , wherein the compact corrector module is configured to allow the opening angle of the charged particle beam of the charged particle microscopy system to be greater than 20mrads.

13. The charged particle microscopy system of claim 1 , wherein the charged particle microscopy system is configured to apply the first voltage to the strong multipole such that the first voltage is between 50 and 300 kV, and wherein the weak multipole is at least 50 or 100 times weaker than the strong multipole.

14. A compact corrector module for a charged particle microscopy system, the compact corrector module comprising:

a strong multipole configured to generate a strong multipole field when a first voltage is applied to it, wherein the strong multipole is positioned such that a crossover of a charged particle beam of the charged particle microscopy system does not pass through the center of the strong multipole causing the strong multipole field to apply at least an A2 aberration and a D4 aberration to the charged particle beam; and

a weak multipole positioned between the strong multipole and a sample plane when the compact corrector module is used in the charged particle microscopy system, wherein the weak multipole is configured such that when a second voltage is applied to the weak multipole it generates a weak multipole field that applies at least a combination A2 aberration and a combination D4 aberration to the charged particle beam,

wherein the strong multipole is the only multipole of the compact corrector module that is stronger than the weak multipole.

15. The compact corrector module of claim 14 , wherein the combination of the application of the A2 aberration and the combination A2 aberration to the charged particle beam results in the charged particle beam having a desired A2 aberration at the sample plane, and wherein the combination of the application of the D4 aberration and the combination D4 aberration to the charged particle beam results in the charged particle beam having a desired D4 aberration at the sample plane.

16. The compact corrector module of claim 14 , wherein:

the strong multipole field further applies a C3 aberration to the charged particle beam of the charged particle microscopy system;

the weak multipole field further applies a combination C3 aberration to the charged particle beam of the charged particle microscopy system; and

the combination of the application of the C3 aberration and the combination C3 aberration to the charged particle beam results in the charged particle beam having a desired C3 aberration at the sample plane.

17. The compact corrector module of claim 16 , wherein the compact corrector module is configured to operate such that one or more of the combination A2 aberration, the combination C3 aberration, and the combination D4 aberration caused by the weak multipole field are combination to the A2, C3, and D4 aberrations caused by the strong multipole field.

18. The compact corrector module of claim 14 , further comprising a round lens positioned between the strong multipole and the weak multipole, wherein the round lens is positioned, charged, or otherwise configured such that a lensing effect of the round lens causes the magnitude of the D4 aberration to be adjusted such that it combines with the combination D4 aberration to result in the charged particle beam having a desired D4 aberration at the sample plane.

19. The compact corrector module of claim 14 , wherein the strong multipole is an electrostatic multipole.

20. The compact corrector module of claim 14 , wherein the strong multipole is a strong hexapole, and wherein the weak multipole is a weak hexapole.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2024
From: MOHAMMADI-GHEIDARI, ALI; HENSTRA, ALEXANDER; MELE, LUIGI
To: FEI COMPANY
Reel/Frame 068231/0245 →
Continuity (1)
Related Publication 20240047170A1 · Feb 8, 2024
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