IP Library › Granted Patent US 11,973,368
Granted Patent B2
US 11,973,368 · App. 17/886,168 · Granted Apr 30, 2024

Control apparatus of power converter

Inventor: Kouichi Nishibata (Kariya, JP)
Assignee: DENSO CORPORATION
H02J9/062H02M7/53871H02P27/06H02P29/024
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Quick Facts
Patent No.
US 11,973,368
App. No.
17/886,168
Granted
Apr 30, 2024
Kind
B2
Abstract

The control circuit for a system provided with a power converter of multi-phase rotating electric machine, and is provided with a switch driving unit that drives the upper and lower arm switches based on the switching command to drive the rotating electric machine, an emergency power source that generates power with a power supplied from the power storage unit, an abnormality determination unit that determines whether a failure occurs in the control circuit, and an emergency control unit that performs, when the emergency determination unit determines that a failure occurs in the control circuit, a short circuit control in which either the upper arm switches or the lower arm switches are turned ON and the other arm switches are turned OFF by using the emergency power generated by the emergency power source.

Claims (55)

1. A control circuit of a power converter for a system provided with a power storage unit, a multiphase rotating electric machine, a power converter having upper arm switches and lower arm switches electrically connected to respective phases of the rotating electric machine and a low voltage power source, the control circuit comprising:

a switch command generation unit that generates a switching command for performing a drive control of the rotating electric machine;

a switch driving unit that drives the upper and lower arm switches based on the switching command, the switch driving unit being capable of operating with power supplied thereto;

an emergency power source that generates an emergency power, the emergency power source being supplied with power from the power storage unit;

an abnormality determination unit that determines whether a failure occurs in the control circuit; and

an emergency control unit that performs, when the emergency determination unit determines that a failure occurs in the control circuit, a short circuit control in which either the upper arm switches or the lower arm switches are turned ON and the other arm switches are turned OFF by using the emergency power generated by the emergency power source, wherein

the switch command generation unit, the abnormality determination unit and the low voltage power source are provided in a lower voltage region;

the power storage unit, the switch driving unit, the emergency power source and the emergency control unit are provided in a higher voltage region which is electrically insulated from the lower voltage region;

the control circuit further comprises an insulated power source provided in the lower voltage region and the higher voltage region to be positioned across a boundary portion therebetween, the insulated power source being supplied with power from the low voltage power source to supply power to the switch driving unit;

the abnormality determination unit stops the insulated power source when determined that a failure occurs in the lower voltage region in the control circuit; and

the emergency control unit detects an output voltage of the insulated power source and performs the short circuit control after the detected output voltage starts to decrease using an emergency power generated by the emergency power source.

2. A control circuit of a power converter for a system provided with a power storage unit, a multiphase rotating electric machine, a power converter having upper arm switches and lower arm switches electrically connected to respective phases of the rotating electric machine and a low voltage power source, the control circuit comprising:

a switch command generation unit that generates a switching command for performing a drive control of the rotating electric machine;

a switch driving unit that drives the upper and lower arm switches based on the switching command, the switch driving unit being capable of operating with power supplied thereto;

an emergency power source that generates an emergency power, the emergency power source being supplied with power from the power storage unit;

an abnormality determination unit that determines whether a failure occurs in the control circuit; and

an emergency control unit that performs, when the emergency determination unit determines that a failure occurs in the control circuit, a short circuit control in which either the upper arm switches or the lower arm switches are turned ON and the other arm switches are turned OFF by using the emergency power generated by the emergency power source, wherein

the switch command generation unit, the abnormality determination unit and the low voltage power source are provided in a lower voltage region;

the power storage unit, the switch driving unit, the emergency power source and the emergency control unit are provided in a higher voltage region which is electrically insulated from the lower voltage region;

the control circuit further comprises an insulated power source provided in the lower voltage region and the higher voltage region to be positioned across a boundary portion therebetween, the insulated power source being supplied with power from the low voltage power source to supply power to the switch driving unit;

the abnormality determination unit stops the insulated power source when determined that a failure occurs in the lower voltage region in the control circuit;

the emergency control unit detects an output voltage of the insulated power source and performs the short circuit control after the detected output voltage starts to decrease using an emergency power generated by the emergency power source;

the control circuit further comprises a first power source circuit that generates power supplied to the switch command generation unit, the first power source circuit being supplied with power from the low voltage power source, and a second power source unit that generates power supplied to the abnormality determination unit, the second power source unit being supplied with power from the low voltage power source;

the switch command generation unit is configured to be capable of operating with power being supplied from the first power source circuit; and

the abnormality determination unit is configured to be capable of operating with power being supplied from the second power source circuit.

3. A control circuit of a power converter for a system provided with a power storage unit, a multiphase rotating electric machine, a power converter having upper arm switches and lower arm switches electrically connected to respective phases of the rotating electric machine and a low voltage power source, the control circuit comprising:

a switch command generation unit that generates a switching command for performing a drive control of the rotating electric machine;

a switch driving unit that drives the upper and lower arm switches based on the switching command, the switch driving unit being capable of operating with power supplied thereto;

an emergency power source that generates an emergency power, the emergency power source being supplied with power from the power storage unit;

an abnormality determination unit that determines whether a failure occurs in the control circuit; and

an emergency control unit that performs, when the emergency determination unit determines that a failure occurs in the control circuit, a short circuit control in which either the upper arm switches or the lower arm switches are turned ON and the other arm switches are turned OFF by using the emergency power generated by the emergency power source, wherein

the switch command generation unit, the abnormality determination unit and the low voltage power source are provided in a lower voltage region;

the power storage unit, the switch driving unit, the emergency power source and the emergency control unit are provided in a higher voltage region which is electrically insulated from the lower voltage region;

the control circuit further comprises an insulated power source provided in the lower voltage region and the higher voltage region to be positioned across a boundary portion therebetween, the insulated power source being supplied with power from the low voltage power source to supply power to the switch driving unit;

the abnormality determination unit stops the insulated power source when determined that a failure occurs in the lower voltage region in the control circuit;

the emergency control unit detects an output voltage of the insulated power source and performs the short circuit control after the detected output voltage starts to decrease using an emergency power generated by the emergency power source;

the control circuit further comprises a third power source circuit that generates power supplied to the switch command generation unit, the third power source circuit being supplied with power from the low voltage power source, and a supervisory unit provided in the low voltage region supervising whether a failure occurs on the switch command generation unit, the supervisory unit being configured to be capable of operating with power supplied from a supervisory power source different from the third power source circuit, a power supply source for the supervisory power being the low voltage power source; and

the abnormality determination unit stops the insulated power source when the supervisory unit determines that a failure occurs on the switch command generation unit.

4. The control circuit of the power converter according to claim 3 , wherein

the supervisory unit firstly determines whether a failure occurs on the switch command generation unit, and the insulated power source is activated when a determination result of the supervisory unit is that no failure occurs on the switch command unit.

5. The control circuit of the power converter according to claim 3 , wherein

the supervisory unit firstly determines whether a failure occurs on the switch command generation unit, a stopping function by the abnormality determination unit to stop the insulated power source is enabled when a determination result of the supervisory unit is that no failure occurs on the switch command unit.

6. The control circuit of the power converter according to claim 1 , wherein

the switch command generation unit has a function for determining whether a failure occurs on itself, and outputs, when determined that a failure occurs on itself, information indicating occurrence of failure to the abnormality determination unit; and

the abnormality determination unit, when accepting the information indicating occurrence of failure, stops the insulated power source.

7. The control circuit of the power converter according to claim 1 , wherein

the switch driving unit includes an upper arm driving unit that drives the upper arm switches and a lower arm driving unit that drives the lower arm switches;

the insulated power source generates power supplied to the upper arm driving unit and the lower arm driving unit;

switches turned ON by the short-circuit control in the upper arm switches and the lower arm switches are defined as an ON side switch and switches turned OFF by the short-circuit control in the upper arm switches and the lower arm switches are defined as an OFF side switch;

the emergency control unit commands a driving unit of which a driving object is the ON side switch in the upper arm driving unit and the lower arm driving unit to execute the short-circuit control, when a voltage from the insulated power source supplied to a driving unit of which a driving object is the OFF side switch in the upper arm driving unit and the lower arm driving unit is below a predetermined voltage.

8. The control circuit of the power converter according to claim 1 , wherein

switches turned OFF by the short-circuit control in the upper arm switches and the lower arm switched are defined as an OFF side switch;

the control circuit further comprises an enforced OFF unit that forcibly changes the switching command for the OFF side switch transmitted to the switch driving unit to be OFF command, when the emergency control unit performs the short-circuit control.

9. The control circuit of the power converter according to claim 1 , wherein

the emergency control unit commands the switch driving unit to execute the short-circuit control while supplying the emergency power generated by the emergency power source to the switch driving unit.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 28, 2022
From: NISHIBATA, KOUICHI
To: DENSO CORPORATION
Reel/Frame 061238/0856 →
Priority Claims (1)
JP 2020-022524 · Feb 13, 2020 · national
Continuity (2)
Continuation PCTJP2021003038 · Jan 28, 2021
Related Publication 20220393504A1 · Dec 8, 2022