Lens mount calibration mechanism for large camera
Disclosed herein are system, apparatus, and method for accurately setting a focus flange depth and planarity of a camera lens. An aspect includes a lens housing with at least one camera lens, a camera body with an imaging plane, and a lens mount removably coupling the lens housing to the camera body via a coupling mechanism. At least one shim may be inserted between the lens mount and the camera body to adjust a depth, pitch, and yaw of the camera lens in the lens housing with respect to the imaging plane in the camera body. Each shim may comprise a body having an opening extending from an edge of the body to a center of the body. The opening of each shim is configured to receive the coupling mechanism such that the pitch and yaw may be adjusted without fully removing the lens housing from the camera body.
1. A system for setting a focus flange depth and a focus flange planarity of a camera lens, the system comprising:
a lens housing having a distal end;
at least one camera lens positioned within the lens housing;
a camera body having a front face and an imaging plane within the camera body;
a lens mount removably coupling the distal end of the lens housing to the front face of the camera body via at least one coupling mechanism; and
at least one shim configured to adjust at least one of a depth, a pitch, and a yaw of the at least one camera lens in the lens housing with respect to the imaging plane in the camera body, each shim comprising:
a body having at least one opening extending from an edge of the body to a center of the body, wherein the at least one opening is configured to receive the at least one coupling mechanism.
2. The system according to claim 1 , wherein the at least one coupling mechanism removably attaches the lens mount to the camera body, and
wherein the at least one shim is positioned at three or more points between the lens mount and the camera body to adjust the at least one of the depth, the pitch, and the yaw of the at least one camera lens with respect to the imaging plane of the camera body.
3. The system according to claim 1 , wherein the lens mount further comprises:
a threaded insert configured to receive a threaded screw at the distal end of the lens housing.
4. The system according to claim 1 , wherein the at least one coupling mechanism comprises a fastener and screw configuration.
5. The system according to claim 1 , wherein the lens mount further comprises:
a sealing mechanism extending into a groove in the front face of the camera body.
6. The system according to claim 5 , wherein the sealing mechanism comprises a gasket.
7. The system according to claim 1 , wherein each of the at least one shim further comprises:
a handle attached to the body.
8. The system according to claim 1 , wherein the at least one shim is from among a stack of the at least one shim that is inserted between the lens mount and the camera body to adjust the at least one of the depth, the pitch, and the yaw of the at least one camera lens.
9. The system according to claim 1 , wherein the body of each of the at least one shim comprises a horseshoe shape.
10. An apparatus for setting a focus flange depth and a focus flange planarity of a camera lens, the apparatus comprising:
a body having an opening extending from an edge of the body to a center of the body,
wherein the opening is configured to receive a coupling mechanism coupling a distal end of a lens housing to a front face of a camera body, and
wherein the body is configured to create a gap between the camera body and the lens housing to adjust at least one of a depth, a pitch, and a yaw of the camera lens positioned in the lens housing with respect to an imaging plane in the camera body.
11. The apparatus according to claim 10 , further comprising:
a handle attached to the body.
12. The apparatus according to claim 10 , wherein the apparatus is from among a stack of apparatuses that is inserted between the camera body and the lens housing to adjust the at least one of the depth, the pitch, and the yaw of the camera lens.
13. The apparatus according to claim 10 , wherein the body comprises a horseshoe shape.
14. The apparatus according to claim 10 , wherein the coupling mechanism comprises a fastener and screw configuration.
15. A method for setting a focus flange depth and a focus flange planarity of a camera lens, the method comprising:
loosening at least one coupling mechanism attaching a lens mount to a front face of a camera body such that the at least one coupling mechanism maintains contact with the lens mount and the camera body while creating a gap between the camera body and the lens mount;
inserting at least one shim between the lens mount and the front face of the camera body such that an opening of the at least one shim receives the at least one coupling mechanism; and
adjusting a number of the at least one shims that have been inserted between the lens mount and the front face of the camera body to change at least one of a depth, a pitch, and a yaw of the camera lens positioned within a lens housing that is removably coupled to the camera body via the lens mount.
16. The method according to claim 15 , wherein the loosening further comprises:
setting a sealing mechanism away from a groove in the front face of the camera body such that the sealing mechanism is partially removed from the groove while maintaining contact with the groove to prevent debris from entering the gap between the camera body and the lens mount.
17. The method according to claim 16 , wherein the sealing mechanism is coupled to the lens mount.
18. The method according to claim 15 , wherein the inserting further comprises:
inserting the at least one shim at three or more points between the lens mount and the camera body such that the opening of each of the at least one shim receives the at least one coupling mechanism.
19. The method according to claim 15 , wherein the adjusting comprises:
adjusting the number of the at least one shims that have been inserted along a y-axis of the camera body to adjust the pitch of the camera lens in the lens housing with respect to an imaging plane in the camera body.
20. The method according to claim 15 , wherein the adjusting comprises:
adjusting the number of the at least one shims that have been inserted along an x-axis of the camera body to adjust the yaw of the camera lens in the lens housing with respect to an imaging plane in the camera body.