IP Library › Granted Patent US 11,738,446
Granted Patent B2
US 11,738,446 · App. 17/900,727 · Granted Aug 29, 2023

Teleoperated robotic system with impact responsive force feedback

Inventors: Fraser M. Smith (Salt Lake City, UT); Marc X. Olivier (Salt Lake City, UT)
Assignee: Sarcos, LC
B25J3/04B25J5/005B25J9/1633B25J13/025
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Quick Facts
Patent No.
US 11,738,446
App. No.
17/900,727
Granted
Aug 29, 2023
Kind
B2
Abstract

A teleoperated robotic system that includes master control arms, slave arms, and a mobile platform. In use, a user manipulates the master control arms to control movement of the slave arms. The teleoperated robotic system can include two master control arms and two slave arms. The master control arms and the slave arms are mounted on the platform. The platform can provide support for the master control arms and for a teleoperator, or user, of the robotic system. Thus, a mobile platform can allow the robotic system to be moved from place to place to locate the slave arms in a position for use. Additionally, the user can be positioned on the platform, such that the user can see and hear, directly, the slave arms and the workspace in which the slave arms operate.

Claims (48)

1. A teleoperated robotic system, comprising:

a platform;

a master control arm having a plurality of support members coupled together about one or more joints to form a plurality of degrees of freedom corresponding to degrees of freedom of a human arm, and at least one actuator operable to actuate one or more of the plurality of support members arm in one or more of the plurality of degrees of freedom;

a user interface associated with the master control arm to facilitate operation of the master control arm by a user;

a slave arm mounted to the platform, and having a plurality of support members coupled together about one or more joints to form a plurality of degrees of freedom corresponding to the degrees of freedom of the master control arm, the slave arm comprising a load sensor operable to facilitate a force feedback to the user via the master control arm indicating contact of the slave arm with an obstacle, wherein the load sensor facilitates generation of load information based on a measured load resulting from contact of the slave arm with the obstacle, the at least one actuator being configured to actuate the master control arm to apply the force feedback to the user based on the load information.

2. The teleoperated robotic system of claim 1 , wherein the force feedback comprises a tap response.

3. The teleoperated robotic system of claim 1 , wherein the at least one actuator is configured to apply the force feedback to the user at an amplitude that is proportional to an amplitude of the load sensed by the load sensor.

4. The teleoperated robotic system of claim 1 , wherein the at least one actuator is configured to vary the amplitude of the force feedback applied to the user based on a load derivative of the load information sensed by the load sensor.

5. The teleoperated robotic system of claim 4 , wherein the load derivative is passed through a filter to convert the load derivative to a filter output corresponding to the force feedback that the user can feel and the at least one actuator can produce.

6. The teleoperated robotic system of claim 5 , wherein the filter output is applied as a torque command to the at least one actuator of the master control arm.

7. The teleoperated robotic system of claim 1 , wherein the force feedback is applied by the at least one actuator in a wrist degree of freedom of the master control arm.

8. The teleoperated robotic system of claim 1 , further comprising a continuous force reflection function, wherein the load sensor of the slave arm is operable to facilitate force reflection in the master control arm in accordance with a proportional force reflective setting, wherein the force feedback comprises a transient spike in a resistive force disproportionate to the resistive force applied in accordance with the continuous force reflection function.

9. The teleoperated robotic system of claim 8 , wherein the at least one actuator is configured to apply the resistive force of the continuous force reflection function to the user at a magnitude that is proportional to a magnitude of the load at the slave arm.

10. The teleoperated robotic system of claim 8 , wherein the resistive force of the force feedback is applied at magnitude that arrests motion of the master control arm during operation.

11. The teleoperated robotic system of claim 1 , wherein the master control arm and the slave arm are commonly supported about the platform.

12. The teleoperated robotic system of claim 1 , wherein the platform comprises a mobile platform operable to provide a mobile teleoperation function.

13. The teleoperated robotic system of claim 1 , wherein at least one of a load or a position of the master control arm is proportional to at least one of a respective load or positon of the slave arm.

14. The teleoperated robotic system of claim 1 , further comprising a power source supported about the platform to power at least one of the master control arm, the platform, or the slave arm.

15. The teleoperated robotic system of claim 1 , wherein the platform further comprises a seat to support the user in a sitting position.

16. The teleoperated robotic system of claim 1 , wherein the platform further comprises a slave arm receiving channel, wherein at least a portion of the slave arm is received in the receiving channel when not in operation.

17. The teleoperated robotic system of claim 12 , wherein the mobile platform further comprises an omni-directional system to provide the user with multiple degrees of freedom to manipulate and move the platform about the ground surface, the omni-directional system comprising at least three wheels that provide directional orientation independent of one another.

18. The teleoperated robotic system of claim 12 , wherein the mobile platform comprises a trailer platform attachable to a trailering vehicle.

19. The teleoperated robotic system of claim 1 , wherein a plurality of actuators are configured to actuate the master control arm to apply the force feedback to the user based on the load information.

20. The teleoperated robotic system of claim 19 , wherein one of the plurality of actuators actuate the master control arm to apply the force feedback to the user based on the load information.

21. The teleoperated robotic system of claim 19 , wherein two or more of the plurality of actuators actuate the master control arm to apply the force feedback to the user based on the load information.

22. The teleoperated robotic system of claim 19 , wherein the force reflection and the force feedback are applied at a same degree of freedom of the plurality of degrees of freedom.

23. The teleoperated robotic system of claim 22 , wherein a same actuator is configured to actuate the master control arm to apply the force feedback and the force reflection to the user based on the load information.

24. The teleoperated robotic system of claim 22 , wherein different actuators are configured to actuate the master control arm at the same degree of freedom to separately apply the force feedback and the force reflection to the user based on the load information.

25. The teleoperated robotic system of claim 19 , wherein the force reflection and the force feedback are applied at different degrees of freedom of the plurality of degrees of freedom.

26. The teleoperated robotic system of claim 25 , wherein different actuators are configured to actuate the master control arm at the different degrees of freedom to separately apply the force feedback and the force reflection to the user based on the load information.

27. A method of controlling a teleoperated robotic system comprising a master control arm operated by a user and having a plurality of support members coupled together about one or more joints to form a plurality of degrees of freedom, and a slave arm having a plurality of support members coupled together about one or more joints to form a plurality of degrees of freedom corresponding to the degrees of freedom of the master control arm, and a load sensor operable to facilitate a force feedback to the user via the master control arm indicating contact of the slave arm with an obstacle, the method comprising:

measuring a load on the slave arm with a load sensor operable to facilitate a force feedback to the user via the master control arm by generating load information based on a measured load resulting from contact of the slave arm with the obstacle, and

actuating the master control arm to apply the force feedback to the user based on the load information.

28. The method of claim 27 , wherein the force feedback comprises a tap response.

29. The method of claim 27 , wherein the force feedback is applied to the user at an amplitude that is proportional to an amplitude of the load sensed by the load sensor.

30. The method of claim 27 , further comprising:

varying the force feedback applied to the user based on a load derivative of the load information sensed by the load sensor.

31. The method of claim 30 , further comprising:

passing the load derivative through a filter to convert the load derivative to a filter output corresponding to the force feedback that the user can feel and the at least one actuator can produce.

32. The method of claim 31 , further comprising:

applying the filter output as a torque command to the at least one actuator of the master control arm.

33. The method of claim 27 , further comprising:

applying the force feedback by the at least one actuator at a wrist degree of freedom of the master control arm.

34. The method of claim 27 , wherein the load sensor of the slave arm is operable to facilitate force reflection in the master control arm in accordance with a proportional force reflective setting of a continuous force reflection function, the method further comprising:

applying the force feedback as a transient spike in a resistive force disproportionate to the resistive force applied in accordance with the continuous force reflection function.

35. The method of claim 34 , wherein the at least one actuator is configured to apply the resistive force of the continuous force reflection function to the user at a magnitude that is proportional to a magnitude of the load at the slave arm.

36. The method of claim 34 , wherein the resistive force of the force feedback is applied at magnitude that arrests motion of the master control arm during operation.

37. The method of claim 27 , wherein at least one of a load or a position of the master control arm is proportional to at least one of a respective load or positon of the slave arm.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 21, 2023
From: SMITH, FRASER M.; OLIVIER, MARC X.
To: RAYTHEON COMPANY
Reel/Frame 063052/0730 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 21, 2023
From: RAYTHEON COMPANY
To: SARCOS, LC
Reel/Frame 063052/0782 →
Continuity (10)
Continuation 16932666 · Jul 17, 2020
Continuation 15786472 · Oct 17, 2017
Continuation 13332165 · Dec 20, 2011
Provisional Application 61481110 · Apr 29, 2011
Provisional Application 61481103 · Apr 29, 2011
Provisional Application 61481089 · Apr 29, 2011
Provisional Application 61481099 · Apr 29, 2011
Provisional Application 61481095 · Apr 29, 2011
Provisional Application 61481091 · Apr 29, 2011
Related Publication 20220410367A1 · Dec 29, 2022
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