IP Library Granted Patent US 11,919,437
Granted Patent B2
US 11,919,437 · App. 17/930,995 · Granted Mar 5, 2024

Adjustment system for vehicle lamp

Inventor: Colin Strate (Northville, MI)
Assignee: Flex-N-Gate Advanced Product Development, LLC
B60Q1/068F21S41/39F21S41/675B60Q2200/36
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Quick Facts
Patent No.
US 11,919,437
App. No.
17/930,995
Granted
Mar 5, 2024
Kind
B2
Abstract

Disclosed is a system enabling micro-adjustments in headlamps having upper and lower modules. A link exists between the upper and lower modules, the length of the link is made to be adjustable. The lower module is located on a pivot so that adjustments made to the length of the link result in a desired lighting pattern.

Claims (35)

1. An illumination system for a vehicle, the system comprising:

a first light-configuring module;

a second light-configuring module;

a length-adjustable link connected between the first and second light-configuring modules, the length-adjustable link establishing a first pivotal connection on the first light-configuring module, the length-adjustable link establishing a second pivotal connection on the second light-configuring module;

the first light-configuring module being pivotally attached relative to a vehicle frame member at a structural pivot location, the structural pivot location not being in line with the first and second pivotal connections on the first and second light-configuring modules; and

an adjustment of an overall length of the length-adjustable link changing a lighting pattern emitted by the first light-configuring module.

2. The system of claim 1 wherein each of the first and second light-configuring modules includes a reflector.

3. The system of claim 1 wherein each of the first and second pivotal connections are ball connections.

4. The system of claim 3 wherein each of the first and second pivotal connections are made into sockets which are connected to the first and second light-configuring modules.

5. The system of claim 4 wherein each of the sockets are made into rearwardly-extending tubes on the first and second light-configuring modules.

6. The system of claim 1 wherein a screw-adjustment arrangement is used to pivot the first light configuring module to a first-module angular position, and a second-module angular position using the length-adjustable link.

7. The system of claim 1 wherein a lengthening of the length-adjustable link results in a clockwise adjustment in the second light-configuring module, and a shortening of the length-adjustable link results in a counter-clockwise adjustment being made by the second light-configuring module.

8. The system of claim 7 wherein the system is configured to cause the second light-configuring module to remain in place after an adjustment made by a user.

9. The system of claim 1 wherein the length-adjustable link comprises:

an inner translatable member included in an outer sleeve; and

an externally actuated gear configured to drive reciprocating teeth existing on an elongated gear-driven bar which is secured to and extends along an inner wall of the inner translatable member.

10. The system of claim 1 wherein a length of the length-adjustable link is made adjustable using one of a rack and pinion, a worm gear arrangement, a helical gear, or a bevel gear.

11. A headlight comprising:

a low-beam light module including a low-beam-pattern-configuring component;

a high-beam light module including a high-beam-pattern-configuring component; and

a linking member pivotally connected between a rear portion of the low-beam light module and a rear portion of the high-beam module, the linking member being configured to increase or decrease in length to change an angular relationship of one of the low-beam or high-beam light modules relative to vertical.

12. The headlight of claim 11 wherein the low-beam-pattern-configuring component is a reflector.

13. The headlight of claim 11 wherein the high-beam-configuring component is a reflector.

14. The headlight of claim 13 wherein a screw-adjustment arrangement is used to increase or decrease in length to change an angular relationship of one of the low-beam or high-beam light modules relative to vertical.

15. The headlight of claim 11 wherein a lengthening of the linking member results in a clockwise adjustment of the high-beam light module, and a shortening of the linking member results in a counter-clockwise adjustment being made of the high-beam-light module.

16. The headlight of claim 15 wherein the headlight is configured to cause the low-beam light module to remain stationary as the high-beam light module is being adjusted.

17. The headlight of claim 16 wherein the high-beam module, after being adjusted to remain in place after an adjustment has been made by a user, is caused to remain in an adjusted position by a frictional relationship established by a screw-adjustment system.

18. The headlight of claim 11 wherein a length of the linking member is made adjustable using one of a rack and pinion, a worm gear arrangement, a helical gear, or a bevel gear.

19. A method for adjusting a first lighting module relative to a second lighting module to create a desired lighting pattern, the method comprising:

connecting the first module to the second module using a structural link;

making a preliminary adjustment of the first module into a stationary position; and

adjusting an angular position of the second module about a pivot by increasing or decreasing a length of the structural link.

20. The method of claim 19 comprising:

causing a vehicle low-beam pattern to be emitted from the first module; and

causing a vehicle high-beam pattern to be emitted from the second module.

Assignments (2)
SECOND AMENDED AND RESTATED PATENT AND TRADEMARK SECURITY AGREEMENT Recorded Aug 12, 2024
From: FLEX-N-GATE LLC, (F/K/A FLEX-N-GATE CORPORATION); FLEX-N-GATE ADVANCED PRODUCT DEVELOPMENT, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 068539/0865 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 13, 2022
From: STRATE, COLIN
To: FLEX-N-GATE ADVANCED PRODUCT DEVELOPMENT, LLC
Reel/Frame 061747/0203 →
Continuity (2)
Provisional Application 63242521 · Sep 10, 2021
Related Publication 20230080944A1 · Mar 16, 2023