IP Library › Granted Patent US 12,009,398
Granted Patent B2
US 12,009,398 · App. 17/932,851 · Granted Jun 11, 2024

Semiconductor devices and methods of fabricating the same

Inventors: Hyun-Seung Song (Hwaseong-si, KR); Tae-Yeol Kim (Hwaseong-si, KR); Jae-Jik Baek (Seongnam-si, KR)
Assignee: Samsung Electronics Co., Ltd.
H01L29/41775H01L23/5226H01L29/401
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Quick Facts
Patent No.
US 12,009,398
App. No.
17/932,851
Granted
Jun 11, 2024
Kind
B2
Abstract

A semiconductor device is disclosed. The semiconductor device includes a gate electrode on a substrate and extending in a first direction, source/drain patterns spaced apart from each other, in a second direction, with the gate electrode interposed therebetween, a gate contact electrically connected to the gate electrode, and an active contact electrically connected to at least one of the source/drain patterns. The active contact includes a lower contact pattern electrically connected to the at least one of the source/drain patterns, the lower contact pattern having a first width in the first direction, and an upper contact pattern electrically connected to a top surface of the lower contact pattern, the upper contact pattern having a second width in the first direction that is smaller than the first width. The upper contact pattern and the gate contact horizontally overlap each other.

Claims (55)

1. A method of fabricating a semiconductor device, the method comprising

forming a first active pattern on a substrate;

forming a source/drain pattern on the first active pattern;

forming a gate electrode on the first active pattern;

forming an interlayer insulating layer on the gate electrode and the source/drain pattern;

forming a contact hole to penetrate the interlayer insulating layer and to expose the source/drain pattern;

forming a lower contact pattern in a lower portion of the contact hole;

forming a sacrificial layer on the lower contact pattern in the contact hole;

removing a portion of the sacrificial layer to form a sacrificial pattern including a first opening;

forming a mold pattern in the first opening; and

replacing the sacrificial pattern with an upper contact pattern.

2. The method of claim 1 , wherein the first opening is formed to expose a top surface of the lower contact pattern.

3. The method of claim 1 , wherein the replacing of the sacrificial pattern with the upper contact pattern comprises:

selectively etching the sacrificial pattern in the contact hole to form a second opening; and

forming a conductive layer in the second opening.

4. The method of claim 1 , wherein the forming of the lower contact pattern in the lower portion of the contact hole comprises:

forming a preliminary contact pattern in the contact hole; and

removing an upper portion of the preliminary contact pattern.

5. The method of claim 1 , wherein the sacrificial pattern comprises an amorphous carbon layer.

6. The method of claim 1 , wherein replacing the sacrificial pattern with the upper contact pattern comprises:

forming a second barrier pattern; and

forming a second conductive pattern on the second barrier pattern.

7. The method of claim 6 , wherein the second barrier pattern contacts the lower contact pattern.

8. The method of claim 6 , wherein the lower contact pattern comprises a first conductive pattern and a first barrier pattern that is on side and bottom surfaces of the first conductive pattern.

9. The method of claim 8 , wherein a thickness of the second barrier pattern is different from a thickness of the first barrier pattern.

10. The method of claim 1 , wherein the mold pattern includes silicon oxide, silicon nitride, or silicon oxynitride.

11. The method of claim 1 , further comprising forming a gate contact on the gate electrode,

wherein the upper contact pattern and the gate contact horizontally overlap each other.

12. The method of claim 11 , wherein the gate contact is formed through a separate process from that for the upper contact pattern.

13. The method of claim 11 , further comprising:

forming a first via on the upper contact pattern; and

forming a second via on the gate contact,

wherein the first via and the second via horizontally overlap each other.

14. A method of fabricating a semiconductor device, the method comprising

forming a first active pattern on a substrate;

forming a source/drain pattern on the first active pattern;

forming a gate electrode on the first active pattern;

forming an interlayer insulating layer on the gate electrode and the source/drain pattern;

forming a contact hole to penetrate the interlayer insulating layer and to expose the source/drain pattern;

forming a lower contact pattern in a lower portion of the contact hole;

forming a sacrificial pattern on the lower contact pattern in the contact hole;

replacing the sacrificial pattern with an upper contact pattern; and

forming a gate contact on the gate electrode,

wherein the upper contact pattern and the gate contact horizontally overlap each other.

15. The method of claim 14 , wherein replacing the sacrificial pattern with the upper contact pattern comprises:

forming a second barrier pattern; and

forming a second conductive pattern on the second barrier pattern.

16. The method of claim 15 , wherein the second barrier pattern contacts the lower contact pattern.

17. The method of claim 15 , wherein the lower contact pattern comprises a first conductive pattern and a first barrier pattern that is on side and bottom surfaces of the first conductive pattern.

18. The method of claim 17 , wherein a thickness of the second barrier pattern is different from a thickness of the first barrier pattern.

19. The method of claim 14 , wherein the gate contact is formed through a separate process from that for the upper contact pattern.

20. The method of claim 14 , further comprising:

forming a first via on the upper contact pattern; and

forming a second via on the gate contact,

wherein the first via and the second via horizontally overlap each other.

Priority Claims (1)
KR 10-2020-0003715 · Jan 10, 2020 · national
Continuity (2)
Continuation 17034088 · Sep 28, 2020
Related Publication 20230011401A1 · Jan 12, 2023
Cited By (1)
US 12,328,921