Harvesting cell-based meat
This disclosure describes methods for growing cells in a controlled environment in a growing room, transporting the cells to a harvest room, and removing the cells from the controlled environment in the harvest room. The disclosed method can limit exposure of cells to contaminants by maintaining a controlled environment through cell growth and additional processing. For instance, the cells may be washed and cooled within the controlled environment. The cells are transferred to a harvest room where they are harvested and removed from the controlled environment.
1. A method for producing a comestible cell-based meat product comprising:
growing non-human cells comprising non-human mesenchymal progeny in a cultivator within a controlled environment, wherein the cultivator is housed in a growing room;
transferring the non-human cells from the growing room to a harvest room while maintaining the controlled environment; and
harvesting the non-human cells by removing the non-human cells from the controlled environment and first exposing the non-human cells to air outside of the controlled environment while in the harvest room.
2. The method of claim 1 , wherein the harvest room is kept at refrigeration temperatures between 35 and 44 degrees Fahrenheit.
3. The method of claim 1 , wherein the harvest room does not share airflow with the growing room that houses the cultivator.
4. The method of claim 1 , wherein a door between the growing room and the harvest room comprises an equipment-only door.
5. The method of claim 1 , wherein transferring the non-human cells from the growing room to the harvest room while maintaining the controlled environment comprises transferring the non-human cells from the growing room to the harvest room in into a harvest collector that maintains the controlled environment.
6. The method of claim 5 , further comprising cooling the non-human cells to a temperature of between 32 and 41 degrees Fahrenheit before moving the harvest collector to the harvest room.
7. The method of claim 1 , further comprising growing the non-human cells in the cultivator at a temperature of 95 degrees Fahrenheit.
8. The method of claim 1 , wherein the harvest room comprises a clean room having a low concentration of airborne particulates.
9. The method of claim 1 , wherein the non-human cells comprise non-human cells grown in suspension.
10. The method of claim 1 , wherein:
the non-human cells grow into a cell mass; and
the cultivator comprises an adherent reactor.
11. A method for producing a comestible cell-based meat product comprising:
growing non-human cells comprising non-human mesenchymal progeny in cell culture media in a controlled environment;
removing at least a portion of the cell culture media from the non-human cells in the controlled environment;
cooling the non-human cells in the controlled environment;
moving the non-human cells to a harvest room by utilizing a transfer mechanism that maintains the non-human cells within the controlled environment; and
harvesting the non-human cells by removing the non-human cells from the controlled environment and exposing the non-human cells to air outside of the controlled environment while in the harvest room.
12. The method of claim 11 , further comprising centrifuging the non-human cells to reduce liquid content prior to harvesting the non-human cells.
13. The method of claim 11 , further comprising cooling the non-human cells by rinsing the non-human cells with a cooled wash buffer.
14. The method of claim 11 , further comprising removing the portion of the cell culture media from the non-human cells by centrifuging the non-human cells and the cell culture media.
15. The method of claim 11 , further comprising washing the non-human cells by:
rinsing the non-human cells in a wash buffer in the controlled environment; and
centrifuging the wash buffer and the non-human cells to remove the wash buffer.
16. A method for producing a comestible cell-based meat product:
growing non-human cells into a cell mass in an adherent reactor in a controlled environment;
removing cell culture media from the adherent reactor in the controlled environment;
transferring the cell mass from the adherent reactor to a harvest room while maintaining the controlled environment; and
harvesting the cell mass by removing the cell mass from the controlled environment and exposing the cell mass to air outside of the controlled environment while in the harvest room.
17. The method of claim 16 , further comprising removing the cell mass from the adherent reactor by:
spraying cell media across a substrate in the adherent reactor to release the cell mass from the substrate; and
collecting the cell media and the cell mass in a harvest collector.
18. The method of claim 16 further comprising washing the cell mass by:
rinsing the non-human cells in a wash buffer in the controlled environment; and
filtering the wash buffer and the non-human cells to remove the wash buffer in the controlled environment.
19. The method of claim 17 , wherein the cell media comprises the cell culture media that was removed from the adherent reactor.
20. The method of claim 17 , wherein the harvest collector comprises a filter mechanism to separate the cell media from the cell mass.