IP Library Granted Patent US 12,294,324
Granted Patent B2
US 12,294,324 · App. 17/942,037 · Granted May 6, 2025

Motor drive unit and refrigeration cycle apparatus

Inventors: Masayuki Yoshimura (Fuji, JP); Masaya Nogi (Fuji, JP); Nariya Komazaki (Fuji, JP); Ken Miura (Fuji, JP)
Assignee: Carrier Japan Corporation
H02P25/18F25D21/002H02P27/06
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Quick Facts
Patent No.
US 12,294,324
App. No.
17/942,037
Granted
May 6, 2025
Kind
B2
Abstract

According to one embodiment, a motor drive unit includes a motor including a plurality of phase windings in a mutually unconnected state, a first inverter which controls application of electric power to one ends of the phase windings, a second inverter which controls application of electric power to the other ends of the phase windings, relays each of which includes a make break contact connected between the other ends of the phase windings, and a controller which switches, according to a value of a current flowing through the motor, between an open-windings mode and a star-connection mode.

Claims (18)

1. A motor drive unit comprising:

a motor including a plurality of phase windings in a mutually unconnected state;

a first inverter which controls application of electric power to one ends of the phase windings;

a second inverter which controls application of electric power to the other ends of the phase windings;

relays each of which includes a make/break contact connected between the other ends of the phase windings; and

a controller which switches, according to a value of a current flowing through the motor, between an open-windings mode in which the other ends of the phase windings are placed in the unconnected state by opening of the relays, and switching operations of the first and the second inverters are carried out in coordination with each other, and a star-connection mode in which the other ends of the phase windings are connected to each other by closing of the relays, and switching of the first inverter is thereby carried out;

wherein

the controller switches, at the time of the star-connection mode, when the current flowing through the motor rises to a second threshold less than or equal to a rated energizing current of the relay, the star-connection mode to the open-windings mode.

2. The motor drive unit of claim 1 , wherein

the controller switches, at the time of the open-windings mode, when the current flowing through the motor continues to be in a state where the current is less than or equal to a first threshold less than the second threshold for a predetermined time, the open-windings mode to the star-connection mode.

3. The motor drive unit of claim 1 , wherein

the controller switches, at the time of the star-connection mode, when the current flowing through the motor rises to a second threshold less than or equal to a rated energizing current of the relay, and when a rotational speed of the motor rises to a value greater than or equal to a second set value and this state continues for a predetermined time, the star-connection mode to the open-windings mode.

4. The motor drive unit of claim 3 , wherein

the controller switches, at the time of the open-windings mode, when the current flowing through the motor is in a state where the current is less than or equal to a first threshold less than the second threshold and, moreover, the rotational speed of the motor continues to be in a state where the rotational speed is less than or equal to a first set value less than the second set value for the predetermined time, the open-windings mode to the star-connection mode.

5. The motor drive unit of claim 1 , wherein

the controller sets the open-windings mode at the time of startup of the motor.

6. A refrigeration cycle apparatus comprising the motor drive unit of claim 1 , wherein

when executing a defrosting operation of the refrigeration cycle apparatus, the controller sets, irrespective of the current flowing through the motor, the open-windings mode before starting of the defrosting operation, and continues to maintain the set state until the defrosting operation is completed.

Assignments (2)
CHANGE OF NAME Recorded Mar 31, 2025
From: TOSHIBA CARRIER CORPORATION
To: CARRIER JAPAN CORPORATION
Reel/Frame 070676/0194 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2022
From: YOSHIMURA, MASAYUKI; NOGI, MASAYA; KOMAZAKI, NARIYA; MIURA, KEN
To: TOSHIBA CARRIER CORPORATION
Reel/Frame 062042/0452 →
Continuity (2)
Continuation PCTJP2020010958 · Mar 12, 2020
Related Publication 20230020906A1 · Jan 19, 2023
References Cited (7)
CN 203857577U · 2014 [cited by applicant]
JP 4906836B · 2012 [cited by applicant]
JP 2019062726A · 2019 [cited by applicant]
JP 2019176554A · 2019 [cited by applicant]
JP 2019198152A · 2019 [cited by examiner]
PCT Search Report and Written Opinion mailed on Jun. 2, 2020 for PCT Application No. PCT/JP2020/010958, 7 pages. [cited by applicant]
Philippines Office Action mailed on May 27, 2024, for Philippines Application No. 1-2022-552398 a foreign counterpart of U.S. Appl. No. 17/942,037, 5 pages. [cited by applicant]