IP Library Granted Patent US 11,998,998
Granted Patent B2
US 11,998,998 · App. 17/942,923 · Granted Jun 4, 2024

Assembly assistance

Inventors: Brett A. Pfeffer (Granger, IA); Robert W. Vierhout (Cumming, IA); Dustin Andrew Borror (Norwalk, IA); Troy Finton (Phoenix, AZ)
Assignee: COLLINS ENGINE NOZZLES, INC.
B23K1/0008B21D39/046B22F10/22B33Y10/00B33Y80/00
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Quick Facts
Patent No.
US 11,998,998
App. No.
17/942,923
Granted
Jun 4, 2024
Kind
B2
Abstract

A method including depositing a first material on a first member by an additive manufacturing process in a pattern intended to aid in an assembly of the first member and at least a second member and inserting the first member at least partially into the second member, with the first material being guide for insertion.

Claims (21)

1. A method comprising the steps of:

depositing a first material on a first member by an additive manufacturing process in a pattern intended to aid in an assembly of the first member and at least a second member, wherein the pattern includes multiple strips elongated in along a primary axis of the first member, wherein the strips are circumferentially spaced about the outer surface of the first member, wherein the multiple strips includes a first row of strips and a second row of strips, wherein the second row of strips is offset from the first row of strips along the primary axis of the first member; and

inserting the first member at least partially into the second member, with the first material configured to act a guide for insertion.

2. The method of claim 1 , wherein depositing the first material on the first member by an additive manufacturing process is done by directed energy deposition.

3. The method of claim 1 , further comprising deforming a portion of an outer surface of the first member by the deposition of the first material on the outer surface of the first member.

4. The method of claim 3 , wherein deforming does not include melting the outer surface of the first member.

5. The method of claim 3 , where a deformation of the outer surface of the first member is less than 0.020 inches deep.

6. The method of claim 3 , further comprising removing the first material from the first member.

7. The method of claim 1 , wherein the first member is of a second material different from the first material deposited thereon.

8. An assembly comprising:

a first member configured to be at least partially inserted into a second member; and

an assembly aid deposited additively on an outer surface of the first member configured to allow beginning insertion of the first member into the second member or prevent further insertion past a desired penetration distance of the first member into the second member,

wherein the assembly aid includes multiple strips elongated in along a primary axis of the first member, wherein the strips are circumferentially spaced about the outer surface of the first member, wherein the multiple strips includes a first row of strips and a second row of strips, wherein the second row of strips is offset from the first row of strips along the primary axis of the first member.

9. The assembly of claim 8 , further comprising the second member including an orifice therein configured to at least partially receive the first member.

10. The assembly of claim 9 , wherein the assembly aid is at least partially inserted into a secondary orifice of the second member configured to receive the assembly aid.

11. The assembly of claim of claim 10 , wherein the orifice and the assembly aid provide an interference fit.

12. The assembly of claim 8 , wherein an outer surface of the first member includes a deformation from the first material.

13. The assembly of claim 12 , wherein the deformation is less than 0.020 inches deep.

14. A method comprising the steps of:

depositing a first material on a first member by an additive manufacturing process in a pattern intended to aid in an assembly of the first member and at least a second member, wherein the pattern includes multiple strips elongated in along a primary axis of the first member, wherein the strips are circumferentially spaced about the outer surface of the first member, wherein the multiple strips includes a first row of strips and a second row of strips, wherein the second row of strips is circumferential offset from the first row of strips along the primary axis of the first member; and

inserting the first member at least partially into the second member, with the first material configured to act a guide for insertion, wherein inserting includes inserting the first member into the second member such that the first row of strips enters the second member but the second row of strips do not enter into the second member.

Assignments (2)
CHANGE OF NAME Recorded Jan 20, 2023
From: DELAVAN, INC.
To: COLLINS ENGINE NOZZLES, INC.
Reel/Frame 062447/0576 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 27, 2022
From: PFEFFER, BRETT A.; VIERHOUT, ROBERT W.; BORROR, DUSTIN ANDREW, MR.; FINTON, TROY
To: DELAVAN, INC.
Reel/Frame 061559/0355 →
Continuity (3)
Division 17217826 · Mar 30, 2021
Provisional Application 63002230 · Mar 30, 2020
Related Publication 20230001499A1 · Jan 5, 2023