IP Library › Granted Patent US 11,936,294

Granted Patent B2

US 11,936,294 · App. 17/946,227 · Granted Mar 19, 2024

Three-level converter, control method thereof, and power supply system

Inventors: Hualei Ju (Shanghai, CN); Zhiwu Xu (Shenzhen, CN); Lin Li (Shanghai, CN)

Assignee: Huawei Digital Power Technologies Co., Ltd.

H02M3/07 H02M1/0095 H02J2300/24 H02M7/4837

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Quick Facts

Patent No.: US 11,936,294
App. No.: 17/946,227
Granted: Mar 19, 2024
Kind: B2

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Abstract

A three-level converter includes a high-voltage side unit, a low-voltage side unit, a flying capacitor, a first switch to a fourth switch, and a control unit. When a voltage of the flying capacitor falls outside a safe target voltage range, the control unit may control the third switch and the fourth switch to be normally open, and control, based on the voltage of the flying capacitor and a voltage of the low-voltage side unit, each of the first switch and the second switch to be turned on or off, so that the voltage of the flying capacitor falls within the target voltage range. Alternatively, the control unit may control the first switch and the second switch to be normally open, and control, based on the voltage of the flying capacitor and a voltage of the low-voltage side unit.

Claims (57)

1. A three-level converter, comprising:

a high-voltage side unit;

a low-voltage side unit;

a flying capacitor;

a first switch;

a second switch;

a third switch;

a fourth switch; and

a control unit, wherein the first switch, the second switch, the third switch, and the fourth switch are connected in series and connected in parallel to the high-voltage side unit; a series connection point of the first switch and the second switch is connected to a series connection point of the third switch and the fourth switch by using the flying capacitor; the third switch and the fourth switch are connected in series and connected in parallel to the low-voltage side unit;

the control unit controls, when a voltage of the flying capacitor falls outside a target voltage range, the third switch and the fourth switch to be normally open in a first state, and controls, based on a voltage of the flying capacitor and a voltage of the low-voltage side unit, each of the first switch and the second switch to be turned on or off, so that the voltage of the flying capacitor falls within the target voltage range; or

the control unit further controls, when the voltage of the flying capacitor falls outside the target voltage range, the first switch and the second switch to be normally open in the first state, and controls, based on a voltage of the flying capacitor and a voltage of the low-voltage side unit, each of the third switch and the fourth switch to be turned on or off, so that the voltage of the flying capacitor falls within the target voltage range,

wherein the target voltage range is a voltage range that is greater than a difference between a half-intermediate direct current voltage and a preset deviation and is less than a sum of the half-intermediate direct current voltage and the preset deviation, and the half-intermediate direct current voltage is half of the voltage of the high-voltage side unit.

2. The three-level converter according to claim 1 , wherein the control unit further:

transitions from the first state to the at least one second state when the voltage of the flying capacitor is less than a lower voltage limit within the target voltage range and the voltage of the flying capacitor is less than that of the low-voltage side unit, by controlling the first switch to be normally closed and controlling the second switch to be turned on in a first time period and to be turned off in a second time period, wherein the first time period is a time period that falls within a switching period of the second switch and that is earlier than the second time period.

3. The three-level converter according to claim 1 , wherein the control unit further:

transitions from the first state to the at least one second state when the voltage of the flying capacitor is less than a lower voltage limit within the target voltage range and the voltage of the flying capacitor is greater than that of the low-voltage side unit, by controlling the second switch to be normally open, and controlling the first switch to be turned on in a first time period and to be turned off in a second time period, wherein the first time period is a time period that falls within a switching period of the first switch and that is earlier than the second time period.

4. The three-level converter according to claim 1 , wherein the control unit further:

transitions from the first state to the at least one second state when the voltage of the flying capacitor is greater than an upper voltage limit within the target voltage range and the voltage of the flying capacitor is less than that of the low-voltage side unit, by controlling the second switch to be normally closed, and controlling the first switch to be turned on in a first time period and to be turned off in a second time period, wherein the first time period is a time period that falls within a switching period of the first switch and that is earlier than the second time period.

5. The three-level converter according to claim 1 , wherein the control unit further:

transitions from the first state to the at least one second state when the voltage of the flying capacitor is greater than an upper voltage limit within the target voltage range and the voltage of the flying capacitor is greater than that of the low-voltage side unit, by controlling the first switch to be normally open, and controlling the second switch to be turned on in a first time period and to be turned off in a second time period, wherein the first time period is a time period that falls within a switching period of the second switch and that is earlier than the second time period.

6. The three-level converter according to claim 1 , wherein the control unit further:

transitions from the first state to the at least one second state when the voltage of the flying capacitor is less than a lower voltage limit within the target voltage range and the voltage of the flying capacitor is less than that of the low-voltage side unit, by controlling the third switch to be normally open, and control the fourth switch to be turned on in a first time period and to be turned off in a second time period, wherein the first time period is a time period that falls within a switching period of the fourth switch and that is earlier than the second time period.

7. The three-level converter according to claim 1 , wherein the control unit further:

transitions from the first state to the at least one second state when the voltage of the flying capacitor is less than a lower voltage limit within the target voltage range and the voltage of the flying capacitor is greater than that of the low-voltage side unit, by controlling the fourth switch to be normally closed, and controlling the third switch to be turned on in a first time period and to be turned off in a second time period, wherein the first time period is a time period that falls within a switching period of the third switch and that is earlier than the second time period.

8. The three-level converter according to claim 1 , wherein the control unit further:

transitions from the first state to the at least one second state when the voltage of the flying capacitor is greater than an upper voltage limit within the target voltage range and the voltage of the flying capacitor is less than that of the low-voltage side unit, by controlling the fourth switch to be normally open, and controlling the third switch to be turned on in a first time period and to be turned off in a second time period, wherein the first time period is a time period that falls within a switching period of the third switch and that is earlier than the second time period.

9. The three-level converter according to claim 1 , wherein the control unit further:

transitions from the first state to the at least one second state when the voltage of the flying capacitor is greater than an upper voltage limit within the target voltage range and the voltage of the flying capacitor is greater than that of the low-voltage side unit, by controlling the third switch to be normally closed, and controlling the fourth switch to be turned on in a first time period and to be turned off in a second time period, wherein the first time period is a time period that falls within a switching period of the fourth switch and that is earlier than the second time period.

10. A power supply system, comprising a battery module and the three-level converter that is connected to the battery module according to claim 1 .

11. A control method of a three-level converter, applicable to a control unit in the three-level converter; the three-level converter comprising a high-voltage side unit, a low-voltage side unit, a flying capacitor, a first switch, a second switch, a third switch, and a fourth switch, wherein the first switch, the second switch, the third switch, and the fourth switch are connected in series and connected in parallel to the high-voltage side unit; a series connection point of the first switch and the second switch is connected to a series connection point of the third switch and the fourth switch by using the flying capacitor; the third switch and the fourth switch are connected in series and connected in parallel to the low-voltage side unit, and the method comprises:

when a voltage of the flying capacitor falls outside a target voltage range, controlling the third switch and the fourth switch to be normally open in a first state, and controlling, based on a voltage of the flying capacitor and a voltage of the low-voltage side unit, each of the first switch and the second switch to be turned on or off, so that the voltage of the flying capacitor falls within the target voltage range; or

when the voltage of the flying capacitor falls outside the target voltage range, controlling the first switch and the second switch to be normally open in the first state, and controlling, based on a voltage of the flying capacitor and a voltage of the low-voltage side unit, each of the third switch and the fourth switch to be turned on or off, so that the voltage of the flying capacitor falls within target voltage range, and

12. The method according to claim 11 , further comprising:

transitioning from the first state to the at least one second state when the voltage of the flying capacitor is less than a lower voltage limit within the target voltage range and the voltage of the flying capacitor is less than that of the low-voltage side unit, by controlling the first switch to be normally closed, and controlling the second switch to be turned on in a first time period and to be turned off in a second time period; and

the first time period is a time period that falls within a switching period of the second switch and that is earlier than the second time period.

13. The method according to claim 11 , further comprising:

transitioning from the first state to the at least one second state when the voltage of the flying capacitor is less than a lower voltage limit within the target voltage range and the voltage of the flying capacitor is greater than that of the low-voltage side unit, by controlling the second switch to be normally open, and controlling the first switch to be turned on in a first time period and to be turned off in a second time period; and

the first time period is a time period that falls within a switching period of the first switch and that is earlier than the second time period.

14. The method according to claim 11 , further comprising:

transitioning from the first state to the at least one second state when the voltage of the flying capacitor is greater than an upper voltage limit within the target voltage range and the voltage of the flying capacitor is less than that of the low-voltage side unit, by controlling the second switch to be normally closed, and controlling the first switch to be turned on in a first time period and to be turned off in a second time period;

the first time period is a time period that falls within a switching period of the first switch and that is earlier than the second time period.

15. The method according to claim 11 , further comprising:

transitioning from the first state to the at least one second state when the voltage of the flying capacitor is greater than an upper voltage limit within the target voltage range and the voltage of the flying capacitor is greater than that of the low-voltage side unit, by controlling the first switch to be normally open, and controlling the second switch to be turned on in a first time period and to be turned off in a second time period; and

the first time period is a time period that falls within a switching period of the second switch and that is earlier than the second time period.

16. The method according to claim 11 , further comprising:

transitioning from the first state to the at least one second state when the voltage of the flying capacitor is less than a lower voltage limit within the target voltage range and the voltage of the flying capacitor is less than that of the low-voltage side unit, by controlling the third switch to be normally open, and controlling the fourth switch to be turned on in a first time period and to be turned off in a second time period;

the first time period is a time period that falls within a switching period of the fourth switch and that is earlier than the second time period.

17. The method according to claim 11 , further comprising:

transitioning from the first state to the at least one second state when the voltage of the flying capacitor is less than a lower voltage limit within the target voltage range and the voltage of the flying capacitor is greater than that of the low-voltage side unit, by controlling the fourth switch to be normally closed, and controlling the third switch to be turned on in a first time period and to be turned off in a second time period; and

the first time period is a time period that falls within a switching period of the third switch and that is earlier than the second time period.

18. The method according to claim 11 , further comprising:

transitioning from the first state to the at least one second state when the voltage of the flying capacitor is greater than an upper voltage limit within the target voltage range and the voltage of the flying capacitor is less than that of the low-voltage side unit, by controlling the fourth switch to be normally open, and controlling the third switch to be turned on in a first time period and to be turned off in a second time period; and

the first time period is a time period that falls within a switching period of the third switch and that is earlier than the second time period.

19. The method according to claim 11 , further comprising:

transitioning from the first state to the at least one second state when the voltage of the flying capacitor is greater than an upper voltage limit within the target voltage range and the voltage of the flying capacitor is greater than that of the low-voltage side unit, by controlling the third switch to be normally closed, and controlling the fourth switch to be turned on in a first time period and to be turned off in a second time period; and

the first time period is a time period that falls within a switching period of the fourth switch and that is earlier than the second time period.

Assignments (1)

ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 15, 2023

From: JU, HUALEI; XU, ZHIWU; LI, LIN

To: HUAWEI DIGITAL POWER TECHNOLOGIES CO., LTD.

Reel/Frame 065885/0235 →

Priority Claims (1)

CN 202111095041.X · Sep 17, 2021 · national

Continuity (1)

Related Publication 20230087302A1 · Mar 23, 2023