Multi-purpose structural panels and systems for assembling structures
The present invention is directed to a multi-purpose panel member which may be utilized as any surface or support beam in a structure. In a preferred embodiment, the panel may be extruded monolithically from aluminum. Also disclosed are systems for assembling structures from the panels utilizing a plurality of other components, which are also preferably extruded from aluminum.
1. A multi-purpose, structural construction panel comprising:
a monolithic panel member including two oppositely disposed faces spaced apart by a plurality of webs, and correspondingly configured ridge and valley members;
said two oppositely disposed faces along with said ridge and valley members circumscribing a rectangular profile of said panel member;
said plurality of webs at least partially defining a plurality of channels running lengthwise along said panel member and adjoining open ends of said panel member;
at least one flange extension, said flange extension extending inwardly toward said panel member and structured to receive a cap; and
wherein said cap is dimensioned and configured to lock the panel to an adjacent panel in an at least partially water-resistant configuration.
2. The panel as recited in claim 1 wherein said panel member is constructed of extruded aluminum.
3. The panel as recited in claim 1 wherein said panel member is comprised of 6082 T6 aluminum alloy.
4. The panel as recited in claim 1 wherein said correspondingly configured ridge and valley members are dimensioned and configured to mate when one panel member is placed in adjoining relation to another panel member.
5. The panel as recited in claim 1 further comprising a plurality of mounting apertures in each of said two oppositely disposed faces.
6. The panel as recited in claim 1 wherein a thickness of said faces, webs, and ridge and valley members is between 0.065 and 0.25 inches.
7. The panel as recited in claim 1 wherein a distance between said two opposite faces is 4.00 inches.
8. The panel as recited in claim 1 wherein a distance between said ridge member and said valley member is 24.00 inches.
9. The panel as recited in claim 1 wherein said panel member further comprises at least one boss disposed interiorly within said panel member.
10. A multi-purpose, structural construction panel comprising:
a panel member, formed monolithically by extrusion, including two oppositely disposed faces spaced apart by a plurality of webs;
a first of said two oppositely disposed faces comprising a ridge member;
a second of said two oppositely disposed faces comprising a valley member;
said ridge and valley members circumscribing a rectangular profile of said panel member;
said plurality of webs at least partially defining a plurality of channels running lengthwise along said panel member and adjoining open ends of said panel member;
at least one flange extension running lengthwise along said panel member and extending inwardly toward said panel member;
said flange extension structured to abut a second flange extension of a second, adjacent panel member;
said flange extension and said second flange extension, when in abutted relation, structured to receive a cap; and
wherein said cap is dimensioned and configured to lock said panel member to said second, adjacent panel and provide an at least partially water-resistant configuration.