Adaptive mobile power generation system
This disclosure generally relates to power generation methods and systems based on gas turbine engines, and particularly to mobile and adaptive power generation systems and methods based on gas turbine engine for supplying mechanical and/or electrical power for fracturing operations at an oil wellsite. Various systems, platforms, components, devices, and methods are provided for flexibly and adaptively configure one of more gas turbines, hydraulic pumps, and electric generators to support both fracturing and electric demands at a well site. The disclosed implementations enable and facilitate a mobile, adaptive, and reconfigurable power system to provide both mechanical and electric power for hydraulic fracturing operation.
1. A power generation and delivery platform, comprising one or more power systems each comprising:
a rotational combustion power generation device comprising a rotational power output port and an exhaust section;
a power-load bearing platform capable of swappably carrying and fixing at least a first type of power load and a second type of power load; and
a power transmission device, detachably coupled to the rotational power output port of the rotational combustion power generation device on a first end, and detachably couplable to the first type of power load or the second type of power load when carried by and fixed on the power-load bearing platform, the first type of power load being distinct from the second type of power load,
wherein:
the power generation and delivery system is configured to be capable of operating in at least a first operational state and a second operational state;
the first operational state comprises supplying an output rotational power to the first type of power load;
the second operational state comprises supplying the output rotational power to the second type of power load;
the power-load bearing platform comprises a load bearing component, a first set of fixing plates, and a second set of fixing plates;
the first set of fixing plates and the second set of fixing plates are arranged on a bearing surface of the load bearing component; and
the load bearing component is configured for swappably carrying and fixing at least the first type of power load and the second type of power load via the first set of fixing plates and the second set of fixing plate, respectively.
2. The power generation and delivery platform of claim 1 , wherein the rotational combustion power generation device comprises a gas turbine engine.
3. The power generation and delivery platform of claim 2 , wherein the first type of power load comprises a hydraulic pump for pumping fracturing fluid at an oil well site.
4. The power generation and delivery platform of claim 3 , wherein the hydraulic pump comprises a plunger pump.
5. The power generation and delivery platform of claim 4 , wherein the plunger pump is carried and fixed on the power-load bearing platform by both the first set of fixing plates and a third set of fixing plates.
6. The power generation and delivery platform of claim 2 , further comprising a rotational speed reduction device, wherein the power transmission device is detachably coupled to the rotational power output port via the rotational speed reduction device.
7. The power generation and delivery platform of claim 6 , wherein the rotational combustion power generation device is fixedly disposed on a mobile semi-trailer and the power-load bearing platform is fixedly disposed on a mobile vehicle.
8. The power generation and delivery platform of claim 1 , wherein the first type of power load comprises a plunger pump and the second type of power load comprises an electric generator.
9. The power generation and delivery platform of claim 8 , wherein the power-load bearing platform comprises a load base and a movable connection structure attached to but movable relative to the load base, and wherein the movable connection structure is configured to host connection interfaces for one or more pipelines, cables, or wires associated with either the plunger pump or the electric generator.
10. The power generation and delivery platform of claim 9 , wherein:
the movable connection structure is hingedly attached to the load base;
the movable connection structure is in a folded position relative to the load base when no load is present; and
the movable connection structure is in an unfolded position relative to the load base when the power-load bearing platform is loaded with either the plunger pump or the electric generator.
11. The power generation and delivery platform of claim 10 , wherein
the movable connection structure is slidingly attached to the load base;
the movable connection structure is in a retracted position relative to the load base when no power load is present; and
the movable connection structure is in an extended position relative to the load base when the power-load bearing platform is loaded with the first type of power load.
12. The power generation and delivery platform of claim 8 , wherein the one or more power systems comprise a plurality of power systems.
13. The power generation and delivery platform of claim 12 , further comprising a manifold for delivering fracturing fluid to a wellhead of an oil well site, wherein:
at least a first subset of power systems among the plurality of power systems each operates in the first operational state; and
at least a second subset of power systems among the plurality of power systems each operates in the second operational state.
14. The power generation and delivery platform of claim 13 , further comprising a controller, the controller being configured to:
monitor a fracturing fluid displacement generated by the plunger pump of each of the first subset of power systems; and
in response to the fracturing fluid displacement being greater than a fracturing fluid displacement demand, generate an indication for a set of power systems among the first subset of power systems to be switched from the first operational state to the second operational state.
15. The power generation and delivery platform of claim 14 , wherein a number of the set of power systems to be switched from the first operational state to the second operational state further depends on whether electric output of the electric generators corresponding to the second subset of power systems is sufficient in comparison to an electric demand.
16. The power generation and delivery platform of claim 13 , further comprising a controller, the controller being configured to:
monitor a fracturing fluid displacement generated by the plunger pump of each of the first subset of power systems; and
in response to the fracturing fluid displacement being smaller than a fracturing fluid displacement demand, generate an indication for a set of power systems among the second subset of power systems to be switched from the second operational state to the first operational state.
17. The power generation and delivery platform of claim 16 , wherein a number of the set of power systems to be switched from the second operational state to the first operational state further depends on whether electric output of the electric generators corresponding to the second subset of power systems is sufficient in comparison to an electric demand.
18. The power generation and delivery platform of claim 1 , wherein the rotational power output port and the exhaust section are disposed on a same end of the rotational combustion power generation device and the power transmission device passes through the exhaust section of the rotational combustion power generation device.
19. A method for controlling an operation of an oil well site, comprising:
providing a power generation and delivery platform comprising a plurality of power systems each comprising:
a gas turbine;
a power-load bearing platform, configured to swappably fix and carry a first power load or a second power load; and
a power transmission device, detachably coupling the gas turbine to the first power load in a first operational state or to the second power load in a second operational state,
wherein the power-load bearing platform comprises a load bearing component, a first set of fixing plates, and a second set of fixing plates, wherein the first set of fixing plates and the second set of fixing plates are arranged on a bearing surface of the load bearing component, the load bearing component is configured for carrying the first power load or the second power load, the first set of fixing plates are adapted to fix the first power load on the load bearing component, and the second set of fixing plates are adapted to fix the second power load on the load bearing component;
automatically monitoring a current operation output generated by a first subset of power systems of the plurality of the power systems configured in the first operation state;
retrieving an operation input demand of the oil well site; and
in response to the current operation output being greater than the operation input demand, generating a switching control information, the switching control information indicating a set of power systems among the first subset of power systems to be switched from the first operational state to the second operational state.