IP Library Granted Patent US 12,597,676
Granted Patent B2
US 12,597,676 · App. 17/947,054 · Granted Apr 7, 2026

Battery cell, method and system for manufacturing battery cell, battery, and electrical device

Inventors: Xiaobo Chen (Ningde, CN); Yao Li (Ningde, CN); Mingguang Gu (Ningde, CN); Qiu Jin (Ningde, CN)
Assignee: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
H01M50/3425H01M50/103H01M50/14H01M50/15H01M50/474H01M50/477H01M50/55H01M50/586H01M50/593H01M2200/20H01M2220/20
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Quick Facts
Patent No.
US 12,597,676
App. No.
17/947,054
Granted
Apr 7, 2026
Kind
B2
Abstract

This application provides a battery cell, a method and system for manufacturing same, a battery, and an electrical device. The battery cell includes: an electrode assembly; a shell assembly, configured to accommodate the electrode assembly and including a first side plate and a second side plate, where the first side plate and the second side plate are located on two sides of the electrode assembly along a first direction respectively; a pressure relief mechanism, disposed on the first side plate; and a support member, disposed between the electrode assembly and the first side plate, and configured to support the electrode assembly. A duct is provided on the support member. The duct is configured to guide gas between the second side plate and the support member into the pressure relief mechanism, so that the pressure relief mechanism is actuated to release a pressure when the pressure reaches a threshold.

Claims (47)

1 . A battery cell, comprising:

an electrode assembly;

a shell assembly, configured to accommodate the electrode assembly and comprising a first side plate and a second side plate, wherein the first side plate and the second side plate are located on two sides of the electrode assembly along a first direction respectively;

a pressure relief mechanism, disposed on the first side plate; and

a support member, disposed between the electrode assembly and the first side plate, and configured to support the electrode assembly,

wherein the support member has a first surface facing the first side plate, and a second surface facing the electrode assembly, at least one support portion protrudes from the first surface, so that a duct is formed between the support member and the first side plate, and the duct is configured to guide gas between the second side plate and the support member into the pressure relief mechanism, so that the pressure relief mechanism is actuated to release a pressure when the pressure reaches a threshold;

wherein the second side plate comprises an end cap and an insulation piece, the insulation piece is located on a side of the end cap that faces the electrode assembly, the end cap and the insulation piece fit snugly to form a first recess away from the electrode assembly, and the first recess is configured to accommodate at least a part of the electrode assembly;

wherein the insulation piece comprises a first body and a first bulge, the first body comprises a first inner surface and a first outer surface opposite to each other, the first inner surface faces the electrode assembly, the first bulge is disposed protrusively on the first outer surface, and the first recess is formed on a side of the first bulge that faces the electrode assembly, and sinks against the first inner surface; and

wherein a fourth recess is formed on a side of the end cap that faces the electrode assembly, and the fourth recess is configured to accommodate the first bulge.

2 . The battery cell according to claim 1 ,

wherein the support member further comprises a second recess, and the second recess sinks against the first surface along a direction back from the first side plate;

at least a part of the second recess overlaps the pressure relief mechanism in the first direction; and

the second recess forms at least a part of the duct.

3 . The battery cell according to claim 2 , wherein the second recess runs through the support member along a second direction, and the second direction is perpendicular to the first direction.

4 . The battery cell according to claim 2 , wherein, in the first direction, a depth of the second recess is less than or equal to a depth of the first recess.

5 . The battery cell according to claim 2 , wherein

the second recess comprises a first part and a second part, the first part and the second part are located on two sides of the at least one support portion respectively, the first part covers the pressure relief mechanism in the first direction, and the second part is staggered from the pressure relief mechanism in the first direction.

6 . The battery cell according to claim 5 , wherein the at least one support portion comprises a communication structure, the communication structure is configured to implement mechanical communication between the first part and the second part, and the communication structure forms a part of the duct.

7 . The battery cell according to claim 2 , wherein the support member further comprises a third recess, the third recess sinks against the second surface along a direction back from the electrode assembly, and the third recess is configured to guide the gas in the electrode assembly into a space between the second side plate and the support member.

8 . The battery cell according to claim 7 , wherein the third recess runs through the support member along a second direction, and the second direction is perpendicular to the first direction.

9 . The battery cell according to claim 1 , wherein at least one through-hole is made on the support member, and the at least one through-hole runs through the support member along the first direction to communicate with the duct.

10 . The battery cell according to claim 1 , wherein

the shell assembly further comprises two third side plates disposed opposite to each other along a second direction, the third side plates are connected to the first side plate and the second side plate, and the second direction is perpendicular to the first direction; and

in the second direction, an exhaust gap is provided between at least one of the third side plates and the support member, and the exhaust gap communicates with the duct and is configured to guide the gas between the second side plate and the support member into the duct.

11 . The battery cell according to claim 1 , wherein the end cap comprises a second body and a second bulge, the second body comprises a second inner surface and a second outer surface opposite to each other, the second inner surface faces the first body and fits snugly with the first outer surface, the second bulge is disposed protrusively on the second outer surface, and the fourth recess is formed on a side of the second bulge that faces the electrode assembly, and sinks against the second inner surface.

12 . The battery cell according to claim 11 , wherein

the second side plate further comprises an electrode terminal mounted on the end cap, and the electrode terminal is configured to electrically connect to the electrode assembly; and

along a protrusion direction of the second bulge, the second bulge does not protrude beyond the electrode terminal.

13 . The battery cell according to claim 12 , wherein

the insulation piece further comprises a third bulge, the third bulge and the first bulge are located on two sides of the electrode terminal respectively, and the third bulge is disposed protrusively on the first outer surface; and

the end cap further comprises a fifth recess, the fifth recess sinks against the second inner surface, and the fifth recess is configured to accommodate the third bulge.

14 . A battery, comprising the battery cell according to claim 1 .

15 . An electrical device, comprising the battery according to claim 14 .

16 . A method for manufacturing a battery cell, comprising:

providing a housing, wherein the housing comprises an opening and a first side plate, and a pressure relief mechanism is disposed on the first side plate;

providing a support member, wherein a duct is disposed in the support member;

providing an electrode assembly;

providing a cover assembly, wherein the cover assembly comprises an end cap and an insulation piece, the insulation piece is located on a side of the end cap that faces the electrode assembly, the end cap and the insulation piece fit snugly to form a first recess away from the cover assembly, and the first recess accommodates at least a part of the electrode assembly:

connecting the cover assembly to the electrode assembly; and

placing the support member and the electrode assembly into the housing, and fitting the cover assembly onto the opening,

wherein,

the first side plate and the cover assembly are located on two sides of the electrode assembly along a first direction respectively;

the support member is disposed between the electrode assembly and the first side plate, and configured to support the electrode assembly,

the support member has a first surface facing the first side plate, and a second surface facing the electrode assembly, at least one support portion protrudes from the first surface, so

that the duct is formed between the support member and the first side plate, the duct is configured to guide gas between the cover assembly and the support member into the pressure relief mechanism, so that the pressure relief mechanism is actuated to release a pressure when the pressure reaches a threshold; and

wherein the insulation piece comprises a first body and a first bulge, the first body comprises a first inner surface and a first outer surface opposite to each other, the first inner surface faces the electrode assembly, the first bulge is disposed protrusively on the first outer surface, and the first recess is formed on a side of the first bulge that faces the electrode assembly, and sinks against the first inner surface; and

a fourth recess is formed on a side of the end cap that faces the electrode assembly, and the fourth recess is configured to accommodate the first bulge.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 6, 2024
From: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
To: CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
Reel/Frame 068338/0402 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2022
From: CHEN, XIAOBO; LI, YAO; GU, MINGGUANG; JIN, QIU
To: CONTEMPORARY AMPEREX TECHNOLOGY CO., LIMITED
Reel/Frame 061127/0344 →
Continuity (2)
Continuation PCTCN2021097225 · May 31, 2021
Related Publication 20230018297A1 · Jan 19, 2023
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