IP Library Granted Patent US 12,422,298
Granted Patent B2
US 12,422,298 · App. 17/947,460 · Granted Sep 23, 2025

Radar level gauge system and method with improved filling level determination

Inventors: Urban Blomberg (Linköping, SE); Lars-Ove Larsson (Linköping, SE)
Assignee: ROSEMOUNT TANK RADAR AB
G01F23/802G01F23/284
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Quick Facts
Patent No.
US 12,422,298
App. No.
17/947,460
Granted
Sep 23, 2025
Kind
B2
Abstract

A method of determining a filling level of a product in a tank using a radar level gauge system comprising a transceiver, an antenna, and processing circuitry, the method comprising the steps of: generating and transmitting a transmit signal; receiving a reflection signal resulting from reflection of the transmit signal; determining based on the transmit signal and the reflection signal, for each surface echo candidate, a first measure indicative of a distance and a second measure indicating a rate-of-change distribution of the distance; assigning one surface echo candidate as most likely to correspond to single reflection of the transmit signal at the surface of the product, based on an evaluation of the second measure for each surface echo candidate; and determining the filling level based on the first measure for the assigned surface echo candidate.

Claims (50)

1. A method of determining a filling level of a product in a tank using a radar level gauge system comprising a transceiver, an antenna, and processing circuitry, the method comprising the steps of:

generating and transmitting, by the transceiver, an electromagnetic transmit signal;

radiating, by the antenna, the transmit signal towards the product in the tank;

returning, by the antenna, an electromagnetic reflection signal resulting from reflection of the transmit signal back towards the transceiver;

determining, by the processing circuitry, based on the transmit signal and the reflection signal, for each surface echo candidate in a set of surface echo candidates, a first measure for the surface echo candidate indicative of a distance between the antenna and a surface candidate corresponding to the surface echo candidate and a second measure for the surface echo candidate indicating a rate-of-change distribution of the distance between the antenna and the surface candidate corresponding to the surface echo candidate;

assigning one surface echo candidate in the set of surface echo candidates as most likely to correspond to single reflection of the transmit signal at the surface of the product, based on an evaluation of the second measure for each surface echo candidate in the set of surface echo candidates; and

determining the filling level based on the first measure for the surface echo candidate assigned as most likely to correspond to reflection of the transmit signal at the surface of the product,

wherein the step of assigning comprises the steps of:

comparing the second measure for each surface echo candidate in the set of surface echo candidates with a predefined threshold measure indicating a threshold width of the rate-of-change distribution of the distance; and

assigning, when the second measure for each surface echo candidate in a subset of the surface echo candidates indicates a width of the rate-of-change distribution being greater than the threshold width, one of the surface echo candidates in the subset as the surface echo candidate most likely to correspond to single reflection of the transmit signal at the surface of the product.

2. The method according to claim 1 , wherein the step of assigning comprises the steps of:

evaluating the first measure for each surface echo candidate in the subset of surface echo candidates; and

assigning, when the first measure for a first surface echo candidate in the subset and the first measure for a second surface echo candidate in the subset indicate that the distance between the antenna and a first surface candidate corresponding to the first surface echo candidate is an integer multiple of the distance between the antenna and a second surface candidate corresponding to the second surface echo candidate, the second surface echo candidate as the surface echo candidate most likely to correspond to single reflection of the transmit signal at the surface of the product.

3. The method according to claim 1 , wherein the step of determining the first measure and the second measure for each surface echo candidate in the set of surface echo candidates comprises the steps of:

determining a measurement signal indicative of a difference between the reflection signal and the transmit signal;

determining the first measure for each surface echo candidate based on the measurement signal; and

determining the second measure for each surface echo candidate based on the measurement signal.

4. The method according to claim 3 , wherein the measurement signal is determined by mixing the reflection signal and the transmit signal.

5. The method according to claim 3 , wherein:

the step of determining the first measure and the second measure for each surface echo candidate further comprises the step of determining a distance-distance rate matrix based on the measurement signal; and

the first measure and the second measure for each surface echo candidate is determined based on the distance-distance rate matrix.

6. The method according to claim 5 , wherein the distance-distance rate matrix is determined by performing two-dimensional digital fourier transformation on the measurement signal.

7. The method according to claim 1 , further comprising the step of:

receiving a signal indicative of an ongoing disturbance of the product in the tank; and

carrying out the steps of claim 1 in response to receiving the signal.

8. A radar level gauge system, for determining a filling level of a product in a tank, the radar level gauge system comprising:

a transceiver for generating, transmitting, and receiving electromagnetic signals;

an antenna coupled to the transceiver and configured to radiate an electromagnetic transmit signal from the transceiver towards the product in the tank, and return an electromagnetic reflection signal resulting from reflection of the transmit signal back towards the transceiver; and

processing circuitry coupled to the transceiver for determining the filling level based on a timing relation between the reflection signal and the transmit signal, the processing circuitry being configured to:

determine, based on the transmit signal and the reflection signal, for each surface echo candidate in a set of surface echo candidates, a first measure for the surface echo candidate indicative of a distance between the antenna and a surface candidate corresponding to the surface echo candidate and a second measure for the surface echo candidate indicating a rate-of-change distribution of the distance between the antenna and the surface candidate corresponding to the surface echo candidate;

assign one surface echo candidate in the set of surface echo candidates as most likely to correspond to single reflection of the transmit signal at the surface of the product, based on an evaluation of the second measure for each surface echo candidate in the set of surface echo candidates; and

determine the filling level based on the first measure for the surface echo candidate assigned as most likely to correspond to reflection of the transmit signal at the surface of the product,

wherein the processing circuitry is configured to:

compare the second measure for each surface echo candidate in the set of surface echo candidates with a predefined threshold measure indicating a threshold width of the rate-of-change distribution of the distance; and

assign, when the second measure for each surface echo candidate in a subset of the surface echo candidates indicates a width of the rate-of-change distribution being greater than the threshold width, one of the surface echo candidates in the subset as the surface echo candidate most likely to correspond to single reflection of the transmit signal at the surface of the product.

9. The radar level gauge system according to claim 8 , wherein the processing circuitry is configured to:

evaluate the first measure for each surface echo candidate in the subset of surface echo candidates; and

assign, when the first measure for a first surface echo candidate in the subset and the first measure for a second surface echo candidate in the subset indicate that the distance between the antenna and a first surface candidate corresponding to the first surface echo candidate is an integer multiple of the distance between the antenna and a second surface candidate corresponding to the second surface echo candidate, the second surface echo candidate as the surface echo candidate most likely to correspond to single reflection of the transmit signal at the surface of the product.

10. The radar level gauge system according to claim 8 , wherein the processing circuitry is configured to:

determine a measurement signal indicative of a difference between the reflection signal and the transmit signal;

determine the first measure for each surface echo candidate based on the measurement signal; and

determine the second measure for each surface echo candidate based on the measurement signal.

11. The radar level gauge system according to claim 10 , wherein:

the transceiver further comprises a mixer having a first input for receiving the reflection signal, a second input for receiving the transmit signal, and an output for providing a mixer output signal indicative of a difference between the reflection signal and the transmit signal; and

the processing circuitry is configured to determine the measurement signal based on the mixer output signal.

12. The radar level gauge system according to claim 10 , wherein the processing circuitry is configured to:

determine a distance-distance rate matrix based on the measurement signal; and

determine the first measure and the second measure for each surface echo candidate based on the distance-distance rate matrix.

13. The radar level gauge system according to claim 12 , wherein the processing circuitry is configured to:

determine the distance-distance rate matrix by performing two-dimensional digital fourier transformation on the measurement signal.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2022
From: BLOMBERG, URBAN; LARSSON, LARS-OVE
To: ROSEMOUNT TANK RADAR AB
Reel/Frame 061136/0073 →
Priority Claims (1)
EP 21200244 · Sep 30, 2021 · regional
Continuity (1)
Related Publication 20230095448A1 · Mar 30, 2023
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