Screwless connection terminals with wire manager
Electrical wiring devices that incorporate clamp-type wire terminal connections are described. The electrical wiring devices include for example, single and duplex blade-type electrical receptacles, blade-type locking electrical receptacles, single or multi-pole electrical switches, combination switches and blade-type receptacles, blade-type plugs for electrical cords and blade-type connectors for electrical cords. The electrical wiring devices include a plurality of contact assemblies. Each contact assembly includes a wire terminal having a wire manager and a plunger.
1. An electrical wiring device comprising:
a housing having a plurality of wire receiving apertures and a plurality of plunger openings; and
a plurality of contact assemblies positioned within the housing so that each of the plurality of contact assemblies is accessible from one of the plurality of wire receiving apertures and one of the plurality of plunger openings;
wherein each of the plurality of the contact assemblies includes:
a wire terminal including a clamp brace secured to a clamp spring and a wire manager, the clamp spring being movable relative to the clamp brace between a closed position where a wire can be clamped between the clamp spring and the clamp brace and an open position where a wire can be inserted through one of the plurality of wire receiving apertures and between the clamp spring and the clamp brace, the wire manager being positioned on the clamp brace or the clamp spring and configured to urge the wire between the clamp spring and the clamp brace toward a center of the clamp brace or the clamp spring such that the wire is concentrated in the center of the clamp brace or the clamp spring as the wire is clamped; and
a plunger positioned within the housing and extending at least partially through one of the plurality of plunger openings, the plunger being interactive with the clamp spring such that movement of the plunger in a first direction causes the plunger to apply a mechanical load to the clamp spring to cause the clamp spring to move from the closed position to the open position and movement of the plunger in a second direction that is opposite the first direction removes the mechanical load from the clamp spring so that to the clamp spring moves from the open position to the closed position.
2. The electrical wiring device according to claim 1 , wherein the wire manager comprises a first wedge joined to a second wedge such that a rounded valley or a sharp valley is formed between the first wedge and the second wedge.
3. The electrical wiring device according to claim 1 , wherein the wire manager comprises a first wedge, a second wedge and a valley between the first wedge and the second wedge, the valley being a portion of the clamp brace.
4. The electrical wiring device receptacle according to claim 1 , wherein the wire manager comprises a first wall, a second wall and a bottom wall joined between the first wall and the second wall so that an opening is formed between the first wall and the second wall, the bottom wall being integrally formed into or attached to the clamp brace.
5. The electrical wiring device according to claim 1 , wherein the wire terminal includes a clamp member configured to contact the wire positioned between the clamp spring and the clamp brace to clamp the wire between the clamp spring and the clamp brace, and wherein the wire manager extends from the clamp member.
6. The electrical wiring device according to claim 1 , wherein the plunger is made of a non-conductive material.
7. The electrical wiring device according to claim 1 , wherein the movement of the plunger in the second direction is opposite the movement of the plunger in the first direction.
8. The electrical wiring device according to claim 1 , wherein the movement of the plunger in the first direction and the second direction is parallel to the clamp brace.
9. A screwless contact assembly for use in electrical wiring devices, the screwless contact assembly comprising:
a wire terminal including a clamp brace secured to a clamp spring and a wire manager, the clamp spring being movable relative to the clamp brace between a closed position where a wire can be clamped between the clamp spring and the clamp brace and an open position where a wire can be inserted between the clamp spring and the clamp brace, the wire manager being positioned on the clamp brace or the clamp spring and configured to urge the wire between the clamp spring and the clamp brace toward a center of the clamp brace or the clamp spring such that the wire is concentrated in the center of the clamp brace or the clamp spring as the wire is clamped; and
a plunger that is interactive with the clamp spring such that movement of the plunger in a first direction causes the plunger to apply a mechanical load to the clamp spring to cause the clamp spring to move from the closed position to the open position and movement of the plunger in a second direction that is opposite the first direction removes the mechanical load from the clamp spring so that to the clamp spring moves from the open position to the closed position.
10. The screwless contact assembly according to claim 9 , wherein the wire manager comprises a first wedge joined to a second wedge such that a rounded valley or a sharp valley is formed between the first wedge and the second wedge.
11. The screwless contact assembly according to claim 9 , wherein the wire manager comprises a first wedge, a second wedge and a valley between the first wedge and the second wedge, the valley being a portion of the clamp brace.
12. The screwless contact assembly according to claim 9 , wherein the wire manager comprises a first wall, a second wall and a bottom wall joined between the first wall and the second wall so that an opening is formed between the first wall and the second wall, the bottom wall being integrally formed into or attached to the clamp brace.
13. The screwless contact assembly according to claim 9 , wherein the wire terminal includes a clamp member configured to contact the wire positioned between the clamp spring and the clamp brace to clamp the wire between the clamp spring and the clamp brace, and wherein the wire manager extends from the clamp member.
14. An electrical wiring device comprising:
a housing having at least one cavity, at least one wire receiving aperture and at least one plunger opening; and
at least one contact assembly positioned in the at least one cavity of the housing such that the at least one contact assembly is accessible from the at least one wire receiving aperture and the at least one plunger opening;
wherein the at least one contact assembly includes:
a wire terminal including a clamp brace secured to a clamp spring and a wire manager, the clamp spring being movable relative to the clamp brace between a closed position where a wire can be clamped between the clamp spring and the clamp brace and an open position where the wire can be inserted through the at least one wire receiving aperture in the housing and between the clamp spring and the clamp brace, the wire manager being positioned on the clamp brace or the clamp spring and configured to urge the wire between the clamp spring and the clamp brace toward a center of the clamp brace or the clamp spring such that the wire is concentrated in the center of the clamp brace or the clamp spring as the wire is clamped; and
a plunger positioned within the at least one cavity and extending at least partially through the at least one plunger opening in the housing, the plunger being interactive with the clamp spring such that movement of the plunger in a first direction causes the plunger to apply a mechanical load to the clamp spring to cause the clamp spring to move from the closed position to the open position and movement of the plunger in a second direction that is opposite the first direction removes the mechanical load from the clamp spring so that to the clamp spring moves from the open position to the closed position.
15. The electrical wiring device according to claim 14 , wherein the wire manager comprises a first wedge joined to a second wedge such that a rounded valley or a sharp valley is formed between the first wedge and the second wedge.
16. The electrical wiring device according to claim 14 , wherein the wire manager comprises a first wedge, a second wedge and a valley between the first wedge and the second wedge, the valley being a portion of the clamp brace.
17. The electrical wiring device according to claim 14 , wherein the wire manager comprises a first wall, a second wall and a bottom wall joined between the first wall and the second wall so that an opening is formed between the first wall and the second wall, the bottom wall being integrally formed into or attached to the clamp brace.
18. The electrical wiring device according to claim 14 , wherein the wire terminal includes a clamp member configured to contact the wire positioned between the clamp spring and the clamp brace to clamp the wire between the clamp spring and the clamp brace, and wherein the wire manager extends from the clamp member.
19. The electrical wiring device according to claim 14 , wherein the plunger is made of a non-conductive material.
20. The electrical wiring device according to claim 14 , wherein the movement of the plunger in the first direction and the second direction is parallel to the clamp brace.