IP Library › Granted Patent US 12,586,797
Granted Patent B2
US 12,586,797 · App. 17/962,107 · Granted Mar 24, 2026

Separator for fuel cell and single cell for fuel cell

Inventors: Haruyuki Aono (Aichi-ken, JP); Satoshi Kawabe (Ichinomiya, JP)
Assignee: TOYOTA BOSHOKU KABUSHIKI KAISHA
H01M8/026H01M8/0263H01M8/0273
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Quick Facts
Patent No.
US 12,586,797
App. No.
17/962,107
Granted
Mar 24, 2026
Kind
B2
Abstract

A separator for a fuel cell includes a facing surface configured to face a power generating unit of the fuel cell. Groove passages are arranged side by side in the facing surface. Reactant gas flows through the groove passages. Ribs, which are located between the groove passages and protrude toward the power generating unit, are provided on the facing surface. At least one of the ribs includes at least one protrusion that protrudes toward the power generating unit.

Claims (61)

1 . A separator for a fuel cell, the separator including a facing surface configured to face a power generating unit of the fuel cell, groove passages through which a reactant gas flows being arranged side by side on the facing surface, wherein

a direction in which the groove passages are arranged side by side is defined as an arrangement direction,

ribs, which are located between the groove passages and protrude toward the power generating unit, are provided on the facing surface, and

at least one of the ribs includes at least one protrusion that protrudes toward the power generating unit, and wherein

the protrusion includes:

a top surface that extends in a planar direction of the power generating unit; and

two side surfaces that are bent and respectively extend from opposite ends of the top surface in the arrangement direction of the groove passages, and

the two side surfaces are inclined such that a given point on each side surface separates further away from the top surface in the arrangement direction as that point separates away from the power generating unit in a facing direction in which the power generating unit and the separator face each other.

2 . The separator for the fuel cell according to claim 1 , wherein

a protruding amount of the protrusion is within a range between 10 μm and 30 μm, inclusive, and

an inclination angle of each side surface relative to the top surface is within a range between 1 degree and 5 degrees, inclusive.

3 . The separator for the fuel cell according to claim 1 , wherein

the at least one protrusion of the rib includes protrusions, and

the protrusions are provided on the facing surface at multiple positions in an extending direction of the rib.

4 . The separator for the fuel cell according to claim 1 , wherein each rib includes the at least one protrusion.

5 . The separator for the fuel cell according to claim 1 , wherein

the power generating unit is held by a frame member that is located at an outer periphery of the power generating unit,

the facing surface includes an inner facing surface,

the separator for the fuel cell includes an outer facing surface that faces the frame member,

the groove passages each include an extending section that extends into the outer facing surface,

the ribs each include an extending section that extends into the outer facing surface, and

the at least one protrusion of the rib includes a protrusion provided in the extending section of the rib.

6 . The separator for the fuel cell according to claim 1 , further comprising:

a base member that includes the groove passages and the ribs; and

a contact member that is joined to the base member and contacts the power generating unit,

wherein the protrusion is formed by the contact member.

7 . The separator for the fuel cell according to claim 6 , wherein

the contact member includes a base portion that is joined to the rib, and

the protrusion protrudes from the base portion.

8 . The separator for the fuel cell according to claim 7 , wherein

the base portion includes a recess in a center of the base portion in the arrangement direction of the groove passages,

the recess includes:

a bottom surface that extends in a planar direction of the power generating unit and faces the power generating unit; and

two inner side surfaces that extend from opposite ends in the arrangement direction of the bottom surface,

the two inner side surfaces are inclined such that a given point on each inner side surface separates further away from the bottom surface in the arrangement direction as that point approaches the power generating unit in a facing direction in which the power generating unit and the separator face each other, and

the recess is provided at a position that does not overlap with the protrusion in an extending direction of the rib.

9 . A single cell for a fuel cell, comprising:

two separators; and

a power generating unit that is held between the two separators and includes two gas diffusion layers respectively contacting the two separators, wherein

at least one of the two separators is the separator according to claim 8 , and

the power generating unit is compressed by the protrusion in the facing direction and sinks into the recess.

10 . A single cell for a fuel cell, comprising:

two separators; and

a power generating unit that is held between the two separators and includes two gas diffusion layers respectively contacting the two separators, wherein

at least one of the two separators is the separator according to claim 1 , and

the power generating unit is compressed by the protrusion in a facing direction in which the power generating unit and the separator face each other.

11 . A separator for a fuel cell, the separator including a facing surface configured to face a power generating unit of the fuel cell, groove passages through which a reactant gas flows being arranged side by side on the facing surface, wherein

a direction in which the groove passages are arranged side by side is defined as an arrangement direction,

ribs, which are located between the groove passages and protrude toward the power generating unit, are provided on the facing surface, and

at least one of the ribs includes at least one protrusion that protrudes toward the power generating unit, and wherein

the rib includes a recess in a center of the rib in the arrangement direction of the groove passages,

the recess includes:

a bottom surface that extends in a planar direction of the power generating unit and faces the power generating unit; and

two inner side surfaces that extend from opposite ends in the arrangement direction of the bottom surface,

the two inner side surfaces are inclined such that a given point on each inner side surface separates further away from the bottom surface in the arrangement direction as that point approaches the power generating unit in a facing direction in which the power generating unit and the separator face each other, and

the recess is provided at a position that does not overlap with the protrusion in an extending direction of the rib.

12 . A single cell for a fuel cell, comprising:

two separators; and

a power generating unit that is held between the two separators and includes two gas diffusion layers respectively contacting the two separators, wherein

at least one of the two separators is the separator according to claim 11 , and

the power generating unit is compressed by the protrusion in the facing direction and sinks into the recess.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 7, 2022
From: AONO, HARUYUKI; KAWABE, SATOSHI
To: TOYOTA BOSHOKU KABUSHIKI KAISHA
Reel/Frame 061350/0640 →
Priority Claims (1)
JP 2021-168827 · Oct 14, 2021 · national
Continuity (1)
Related Publication 20230118637A1 · Apr 20, 2023
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