Door operator sensor and logic for vertically stacking panel door systems
In example implementations, a vertically stacking panel door system is provided. The vertically stacking panel door system includes a horizontal door guide, a panel interface zone, a vertical door guide, a plurality of panels to move from a horizontally stacked position in the horizontal door guide to a vertically stacked position in the vertical door guide, a counterbalance system comprising a motor to move the plurality of panels, and a sensor to detect a gap between two adjacent panels of the plurality of panels as the plurality of panels are moved from the horizontally stacked position to the vertically stacked position, wherein the sensor is to transmit a signal to the motor when the gap is detected.
1 . A vertically stacking panel door system, comprising:
a horizontal door guide;
a panel interface zone;
a vertical door guide;
a plurality of panels to move from a horizontally stacked position in the horizontal door guide to a vertically stacked position in the vertical door guide; and
a sensor to detect a gap between two adjacent panels of the plurality of panels as the plurality of panels is moved during an opening operation or a closing operation, wherein the sensor is to transmit a signal to a motor when the gap is detected.
2 . The vertically stacking panel door system of claim 1 , further comprising:
a counter balance system, wherein the sensor is located adjacent to the counterbalance system.
3 . The vertically stacking panel door system of claim 1 , wherein the sensor comprises an electrical sensor.
4 . The vertically stacking panel door system of claim 3 , wherein the electric sensor comprises a photoelectric sensor or an induction sensor.
5 . The vertically stacking panel door system of claim 4 , wherein the photoelectric sensor is to detect the gap when a space between the two adjacent panels is greater than a predefined distance.
6 . The vertically stacking panel door system of claim 4 , wherein the photoelectric sensor is to detect the gap when a space is detected between the two adjacent panels after a timer expires.
7 . The vertically stacking panel door system of claim 1 , wherein the sensor comprises a mechanical sensor.
8 . The vertically stacking panel door system of claim 7 , wherein the mechanical sensor comprises a torque sensor comprising an adjustable drive sprocket coupled to the motor, a pressure sensor, or a position sensor to detect a torque direction.
9 . The vertically stacking panel door system of claim 1 , wherein the sensor comprises a combination of an electrical sensor and a mechanical sensor.
10 . The vertically stacking panel door system of claim 9 , wherein the electrical sensor comprises a photoelectric sensor and the mechanical sensor comprises a torque sensor.
11 . A method, comprising:
activating a motor to initiate a closing operation for a plurality of disconnected panels of a vertically stacking panel door system, wherein the closing operation moves the plurality of disconnected panels one panel at a time from a horizontal track guide to a vertical track guide;
detecting a gap between adjacent panels of the plurality of disconnected panels as the plurality of disconnected panels moves during the closing operation via a sensor located above the vertical track guide; and
deactivating the motor in response to detecting the gap to stop the closing operation.
12 . The method of claim 11 , wherein the sensor comprises a photoelectric sensor, and the detecting the gap between the adjacent panels comprises:
detecting light after a first panel of the plurality of disconnected panels passes by the photoelectric sensor;
starting a timer; and
detecting that the timer has expired without interruption to the light that is detected.
13 . The method of claim 11 , wherein the sensor comprises a photoelectric sensor, and the detecting the gap between the adjacent panels comprises:
calculating a distance between the adjacent panels based on an amount of time for which a light is detected between the adjacent panels and an estimated speed at which the adjacent panels are traveling past the photoelectric sensor;
comparing the distance to a predefined distance threshold; and
detecting the gap when the distance is greater than the predefined distance threshold.
14 . The method of claim 11 , wherein the sensor comprises a torque sensor with an adjustable drive sprocket, and the detecting the gap between the adjacent panels comprises:
detecting that an amount of torque on the motor is greater than a torque setting on the adjustable drive sprocket.
15 . The method of claim 11 , wherein the sensor comprises a photoelectric sensor and a torque sensor with an adjustable drive sprocket, and the detecting the gap between the adjacent panels comprises:
detecting that an amount of torque on the motor is greater than a torque setting on the adjustable drive sprocket while one of the adjacent panels is stopped in front of the photoelectric sensor.
16 . A vertically stacking panel door system, comprising:
a horizontal door guide;
a panel interface zone;
a vertical door guide;
a plurality of panels to move from a horizontally stacked position in the horizontal door guide to a vertically stacked position in the vertical door guide;
a counterbalance system comprising a motor to move the plurality of panels;
a photoelectric sensor to detect a gap between two adjacent panels of the plurality of panels as the plurality of panels is moved from the horizontally stacked position to the vertically stacked position; and
a mechanical sensor to detect that an amount of torque on the motor has exceeded a torque threshold, wherein the motor is deactivated in response to the gap being detected by the photoelectric sensor or in response to a mechanical gear activated by the amount of torque exceeding the torque threshold.
17 . The vertically stacking panel door system of claim 16 , wherein the photoelectric sensor is to transmit an electrical signal to an operator to cause the operator to deactivate the motor.
18 . The vertically stacking panel door system of claim 16 , wherein the torque threshold is set by an adjustable drive sprocket.
19 . The vertically stacking panel door system of claim 16 , wherein the photoelectric sensor detects the gap when a size of the gap is greater than a predefined size threshold.
20 . The vertically stacking panel door system of claim 16 , wherein the photoelectric sensor detects the gap when light is detected continuously until a timer expires.