IP Library Granted Patent US 11,999,617
Granted Patent B2
US 11,999,617 · App. 17/967,139 · Granted Jun 4, 2024

Process for steam reforming of oxygenates and catalysts for use in the process

Inventors: Poul Erik Højlund Nielsen (Fredensborg, DK); Brian Kjærgaard Olsen (Copenhagen S, DK); Lived J. Lemus-Yegres (Copenhagen S, DK)
Assignee: HALDOR TOPSØE A/S
C01B3/326B01J27/22B01J37/0201C01B2203/0233C01B2203/061C01B2203/068C01B2203/1058C01B2203/1217
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Quick Facts
Patent No.
US 11,999,617
App. No.
17/967,139
Granted
Jun 4, 2024
Kind
B2
Abstract

In a process for steam reforming of oxygenates, especially at low steam-to-carbon (S/C) ratios, a feed gas containing oxygenates, such as ethanol, is converted into syngas over a ternary carbide catalyst. Then the reformed gas is either transformed into desired chemicals or mixed into the feed stream to the reformer in a plant, such as an ammonia or methanol plant. The preferred ternary carbide is nickel zinc carbide.

Claims (19)

1. A steam reforming catalyst, said steam reforming catalyst consisting of a nickel-containing catalyst for steam reforming, onto which a ternary carbide has been applied as a top layer, said ternary carbide being said nickel zinc carbide catalyst, and

in which said steam reforming catalyst is prepared by:

preparing a nickel-containing catalyst by a selected impregnation procedure, wherein the nickel-containing catalyst is reduced using hydrogen and methanol; and

feeding a reaction mixture into a stream of nitrogen and passing it over the catalyst at a suitable temperature under a pressure between ambient pressure and 5 MPa,

wherein said reaction mixture is obtained by:

mixing ethanol with water in a ratio corresponding to the reaction C 2 H 5 OH+3H 2 O <→2CO 2 +6H 2 ; and

adding methanol,

wherein said temperature is from room temperature up to 800-900° C., and

wherein said steam reforming catalyst is configured for use in a process for steam reforming of oxygenates, in which a feed gas containing oxygenates is converted into syngas according to the reactions

C 2 H 5 OH+3H 2 O<→2CO 2 +6H 2 or

C 2 H 5 OH+H 2 O<→CH 4 +CO 2 +H 2

over a nickel zinc carbide catalyst, and which after use shows nickel solely in the form of alloys,

where the syngas is subsequently either transformed into desired chemicals or mixed into a feed stream to a reformer in a plant, wherein the plant is an ammonia or methanol plant,

wherein the impregnation procedure is an impregnation of a zinc-alumina spinel with nickel, wherein the Ni-load is 6 wt % Ni or less.

2. The catalyst according to claim 1 , wherein the impregnation procedure is selected from

co-impregnation of nickel and zinc onto alumina,

impregnation of a steam reforming nickel catalyst with zinc, and

impregnation of a zinc-alumina spinel with nickel.

3. The catalyst according to claim 1 , wherein adding methanol comprises adding 2100 ppmv methanol or less.

Assignments (2)
CHANGE OF NAME Recorded Aug 30, 2024
From: HALDOR TOPSØE A/S
To: TOPSOE A/S
Reel/Frame 068823/0214 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 17, 2022
From: HØJLUND NIELSEN, POUL ERIK; OLSEN, BRIAN KJÆRGAARD; LEMUS-YEGRES, LIVED J.
To: HALDOR TOPSØE A/S
Reel/Frame 061440/0961 →
Priority Claims (1)
DK PA 2017 00294 · May 10, 2017 · national
Continuity (2)
Continuation 16609019
Related Publication 20230047360A1 · Feb 16, 2023