IP Library Granted Patent US 12,557,529
Granted Patent B2
US 12,557,529 · App. 17/975,361 · Granted Feb 17, 2026

Display device and method of manufacturing the display device

Inventors: Sukyeong Shin (Yongin-si, KR); Joonhwa Bae (Yongin-si, KR); Heesung Yang (Yongin-si, KR); Woojin Cho (Yongin-si, KR)
Assignee: Samsung Display Co., Ltd.
H10K59/873H10K59/122H10K59/124H10K59/126H10K59/38H10K59/1201H10K2102/331
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Quick Facts
Patent No.
US 12,557,529
App. No.
17/975,361
Granted
Feb 17, 2026
Kind
B2
Abstract

A display device and a method of manufacturing the display device are provided. The display device includes a substrate having a display area in which a plurality of pixels are arranged, a plurality of bank layers arranged on the substrate and defining opening areas respectively corresponding to the plurality of pixels, and a bank protection layer at an outermost portion of the plurality of bank layers.

Claims (62)

1 . A display device comprising:

a substrate comprising a display area in which a plurality of pixels are arranged;

a plurality of bank layers arranged on the display area of the substrate and defining opening areas respectively corresponding to the plurality of pixels; and

a bank protection layer at an outermost portion of the plurality of bank layers.

2 . The display device of claim 1 , wherein the bank protection layer is at an outer portion of an edge of the display area.

3 . The display device of claim 1 , wherein a first distance from an upper end of a first portion of the bank protection layer to one surface of the substrate is different from a second distance from an upper end of a second portion of the bank protection layer to the one surface of the substrate.

4 . The display device of claim 3 , wherein the first distance is greater than the second distance.

5 . The display device of claim 4 , wherein the first portion is closer to the display area than the second portion is to the display area.

6 . The display device of claim 1 , wherein a distance from an upper end of the bank protection layer to one surface of the substrate decreases in a first direction.

7 . The display device of claim 6 , wherein the first direction is a direction away from the display area.

8 . The display device of claim 1 , wherein an upper end of the bank protection layer is rounded.

9 . The display device of claim 1 , wherein the bank protection layer comprises an inorganic material and/or an organic material.

10 . The display device of claim 1 , wherein the bank protection layer comprises a material different from a material of the plurality of bank layers.

11 . The display device of claim 1 , wherein the bank protection layer surrounds all edges of the display area.

12 . The display device of claim 11 , wherein the bank protection layer has a closed-loop shape.

13 . The display device of claim 11 , wherein a plurality of bank protection layers are provided, and

the plurality of bank protection layers are spaced apart from each other in a direction away from the edges of the display area.

14 . The display device of claim 11 , wherein a plurality of bank protection layers are provided, and

the plurality of bank protection layers are spaced apart from each other along the edges of the display area.

15 . The display device of claim 1 , further comprising a plurality of quantum dot layers between adjacent bank layers among the plurality of bank layers.

16 . The display device of claim 15 , further comprising a color filter layer arranged on the plurality of quantum dot layers and the plurality of bank layers and configured to modify colors.

17 . The display device of claim 1 , further comprising a thin-film encapsulation layer arranged between the substrate and the plurality of bank layers and configured to shield the display area.

18 . The display device of claim 17 , wherein the thin-film encapsulation layer comprises:

a first inorganic encapsulation layer configured to shield the display area;

an organic encapsulation layer on the first inorganic encapsulation layer; and

a second inorganic encapsulation layer on the organic encapsulation layer.

19 . The display device of claim 18 , wherein the bank protection layer is configured to shield an end of the first inorganic encapsulation layer and an end of the second inorganic encapsulation layer.

20 . The display device of claim 1 , further comprising a dam unit on the substrate.

21 . The display device of claim 20 , wherein the bank protection layer is configured to shield the dam unit.

22 . A display device comprising:

a substrate comprising a display area in which a plurality of pixels are arranged;

a thin-film encapsulation layer arranged on the substrate to cover the display area;

a plurality of bank layers arranged on the thin-film encapsulation layer and defining opening areas respectively corresponding to the plurality of pixels; and

a bank protection layer arranged at an outermost portion of the plurality of bank layers and having a variable distance from one surface of the substrate to an upper surface of the bank protection layer.

23 . The display device of claim 22 , wherein an end of the thin-film encapsulation layer is below the bank protection layer.

24 . The display device of claim 22 , further comprising a dam unit on the substrate and below the bank protection layer.

25 . The display device of claim 22 , further comprising a plurality of quantum dot layers between adjacent bank layers among the plurality of bank layers.

26 . The display device of claim 25 , further comprising a color filter layer arranged on the plurality of quantum dot layers and the plurality of bank layers and configured to modify colors.

27 . The display device of claim 22 , wherein the bank protection layer has a closed-loop shape.

28 . The display device of claim 22 , wherein a plurality of bank protection layers are provided, and

the plurality of bank protection layers are spaced apart from each other in a direction away from an edge of the display area.

29 . The display device of claim 22 , wherein a plurality of bank protection layers are provided, and

the plurality of bank protection layers are spaced apart from each other along an edge of the display area.

30 . A method of manufacturing a display device, the method comprising:

forming a plurality of pixels spaced apart from each other on a substrate;

forming a thin-film encapsulation layer on a display area defined by the plurality of pixels; and

forming, on the thin-film encapsulation layer, a plurality of bank layers and a bank protection layer at an outermost portion of the plurality of bank layers to define a plurality of opening areas respectively corresponding to the plurality of pixels.

31 . The method of claim 30 , further comprising polishing the plurality of bank layers and the bank protection layer.

32 . The method of claim 31 , wherein the polishing of the bank protection layer comprises polishing the bank protection layer so that a first distance from an upper end of a first portion of the bank protection layer to one surface of the substrate is different from a second distance from an upper end of a second portion of the bank protection layer to the one surface of the substrate.

33 . The method of claim 32 , wherein the first distance is greater than the second distance.

34 . The method of claim 33 , wherein the first portion is closer to the display area than the second portion is to the display area.

35 . The method of claim 31 , wherein the polishing of the bank protection layer comprises polishing the bank protection layer such that a distance from an upper end of the bank protection layer to one surface of the substrate decreases in a first direction.

36 . The method of claim 31 , wherein an upper end of the bank protection layer is polished to be rounded.

37 . The method of claim 30 , wherein the bank protection layer comprises an inorganic material and/or an organic material.

38 . The method of claim 30 , wherein the bank protection layer has a closed-loop shape.

39 . The method of claim 30 , wherein the forming of the bank protection layer comprises:

forming a first bank protection layer at an outer portion of an edge of the display area; and

forming a second bank protection layer at an outer portion of the first bank protection layer.

40 . The method of claim 30 , further comprising forming a dam unit in an area of the substrate at an outer portion of the display area.

41 . The method of claim 40 , wherein the bank protection layer is configured to shield the dam unit.

42 . The method of claim 30 , further comprising arranging a plurality of quantum dot layers to respectively correspond to the plurality of opening areas.

43 . The method of claim 42 , further comprising arranging a color filter layer on the plurality of bank layers and the plurality of quantum dot layers.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 21, 2022
From: SHIN, SUKYEONG; BAE, JOONHWA; YANG, HEESUNG; CHO, WOOJIN
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 061839/0447 →
Priority Claims (1)
KR 10-2021-0148261 · Nov 1, 2021 · national
Continuity (1)
Related Publication 20230138392A1 · May 4, 2023
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