IP Library › Granted Patent US 12,173,586
Granted Patent B2
US 12,173,586 · App. 17/982,589 · Granted Dec 24, 2024

Fluid based intermittent powering of downhole operations

Inventors: Michael D. Finke (Houston, TX); Boguslaw Wiecek (Houston, TX); Nagaraja Pai (Lancaster, PA)
Assignee: Halliburton Energy Services, Inc.
E21B41/0085E21B4/04E21B7/067E21B7/068E21B7/15E21B17/1014
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Quick Facts
Patent No.
US 12,173,586
App. No.
17/982,589
Granted
Dec 24, 2024
Kind
B2
Abstract

A method for supplying, via an electrical interface, an output electrical power to an electrical load that is downhole in a borehole formed in a subsurface formation, includes generating mechanical energy from a flow of a fluid being delivered into the borehole; converting the mechanical energy into an input electrical power; storing the input electrical power into a primary capacitor, wherein the input electrical power has a variance that is greater than a variance threshold. The method includes performing the following operations while continuing to generate the mechanical energy generated from the flow of the fluid, in response to determining that at least one load criteria is satisfied, discharging the input electrical power from the primary capacitor to the electrical load to power a downhole operation by the electrical load.

Claims (65)

1. A method for supplying, via an electrical interface, an output electrical power to an electrical load that is downhole in a borehole formed in a subsurface formation, the method comprising:

generating mechanical energy from a flow of a fluid being delivered into the borehole;

converting the mechanical energy into an input electrical power;

storing the input electrical power into a primary capacitor, the input electrical power; and

performing the following operations while continuing to generate the mechanical energy generated from the flow of the fluid:

in response to determining that at least one load criteria is satisfied, discharging the input electrical power from the primary capacitor to the electrical load to power a downhole operation by the electrical load based on closing an electrical path between the primary capacitor and the electrical load, wherein the at least one load criteria comprises that a defined amount of the input electrical power has been stored.

2. The method of claim 1 , wherein discharging the input electrical power comprises intermittently supplying the output electrical power to the electrical load to power the downhole operation.

3. The method of claim 1 , wherein the electrical load comprises at least one electrode, wherein the downhole operation comprises a pulse power operation to pulse an electrical discharge, from the at least one electrode, into the subsurface formation.

4. The method of claim 3 , wherein the at least one load criteria comprises at least one of:

a bottom of a drill string is in contact with a bottom of the borehole,

at least a minimum amount of surface area of the bottom of the drill string is in contact with a bottom of the borehole, and

a defined amount of time has elapsed since a prior pulsing of the electrical discharge.

5. The method of claim 3 , wherein the defined amount of the input electrical power comprises an amount of energy stored to break a current rock in the subsurface formation in response to the pulse of the electrical discharge into the subsurface formation.

6. The method of claim 1 , wherein the electrical load comprises at least one of an actuator, an electric motor, a hammer, a sensor to measure a property of the subsurface formation, and a nuclear magnetic resonance device.

7. The method of claim 1 , wherein the primary capacitor to store the input electrical power comprises the primary capacitor to store the input electrical power having a variance that is greater than a variance threshold.

8. The method of claim 1 , wherein the output electrical power has a peak that is greater than the input electrical power and has a rate of change that is greater than a rate threshold.

9. A system to supply, via an electrical interface, an output electrical power to an electrical load that is downhole in a borehole formed in a subsurface formation, the system comprising:

a downhole motor to be positioned in the borehole, the downhole motor to convert a hydraulic energy into a mechanical energy, wherein the hydraulic energy is to be produced from a fluid flowing from a surface of the borehole and into the borehole;

a generator coupled to the downhole motor, the generator to convert the mechanical energy generated to an input electrical power;

a primary capacitor electrically coupled to the generator to store the input electrical power;

the electrical load electrically coupled to the primary capacitor;

a processor; and

a machine-readable medium having program code executable by the processor to cause the processor to perform operations comprising:

while continuing to generate the mechanical energy and in response to determining that at least one load criteria is satisfied,

discharging the input electrical power from the primary capacitor as the output electrical power to the electrical load to power a downhole operation by the electrical load based on closing an electrical path between the primary capacitor and the electrical load, wherein the at least one load criteria comprises that an electrode face of the at least one electrode is in contact with a bottom of the borehole.

10. The system of claim 9 , wherein discharging the input electrical power comprises intermittently supplying the output electrical power to the electrical load to power the downhole operation.

11. The system of claim 9 , further comprising:

a DC link capacitor electrically coupled to the generator and the primary capacitor, and wherein the operations comprise,

in response to determining that the primary capacitor is charged, opening a switch to stop storage of the input electrical power into the primary capacitor and to store the input electrical power into the DC link capacitor.

12. The system of claim 11 , wherein the operations comprise,

in response to discharging the primary capacitor,

discharging the input electrical power stored in the DC link capacitor into the primary capacitor; and

closing the switch to enable storage of the input electrical power generated by the generator into the primary capacitor.

13. The system of claim 12 , further comprising a drill string to drill the borehole into the subsurface formation, wherein the drill string includes the downhole motor, the generator, the primary capacitor, and the electrical load.

14. The system of claim 13 , wherein the electrical load comprises at least one electrode, wherein the downhole operation comprises a pulse power operation to pulse an electrical discharge, from the at least one electrode, into the subsurface formation.

15. The system of claim 14 , wherein the at least one load criteria comprises that a defined amount of time has elapsed since a prior pulse of the electrical discharge.

16. The system of claim 14 , wherein the at least one load criteria comprises that a defined amount of the input electrical power has been stored in the primary capacitor.

17. The system of claim 16 , wherein the defined amount of the input electrical power comprises an amount of the input electrical power is sufficient to break rock in the subsurface formation currently being drilled.

18. The system of claim 14 , wherein the at least one load criteria comprises that at least a minimum amount of surface area of the electrode face is in contact with the bottom of the borehole.

19. The system of claim 9 , wherein the electrical load comprises at least one of an actuator, an electric motor, a hammer, a sensor to measure a property of the subsurface formation, and a nuclear magnetic resonance device.

20. The system of claim 9 , wherein the primary capacitor to store the input electrical power comprises the primary capacitor to store the input electrical power having a variance that is greater than a variance threshold.

21. The system of claim 9 , wherein the output electrical power has a peak that is greater than the input electrical power and has a rate of change that is greater than a rate threshold.

22. A system to supply, via an electrical interface, an output electrical power to an electrical load that is downhole in a borehole formed in a subsurface formation, the system comprising:

a drill string to be positioned in the borehole, the drill string comprising:

a downhole motor to generate a mechanical energy in response to rotation caused by a fluid flowing from a surface of the borehole and through the downhole motor;

an alternator to convert the mechanical energy generated to an alternating current;

a rectifier to convert the alternating current to a rectified current;

a DC link capacitor electrically coupled to the rectifier;

a primary capacitor electrically coupled to the rectifier and the DC link capacitor, wherein the primary capacitor is to store the rectified current as an input electrical power;

the electrical load electrically coupled to the primary capacitor;

a processor; and

a machine-readable medium having program code executable by the processor to cause the processor to perform operations comprising:

while continuing to generate the mechanical energy and in response to determining that at least one load criteria is satisfied,

discharging the input electrical power from the primary capacitor as the output electrical power to the electrical load to power a downhole operation by the electrical load based on closing an electrical path between the primary capacitor and the electrical load, wherein the at least one load criteria comprises that at least a minimum amount of surface area of an electrode face is in contact with the bottom of the borehole.

23. The system of claim 22 , wherein discharging the input electrical power comprises intermittently supplying the output electrical power to the electrical load to power the downhole operation.

24. The system of claim 22 , wherein the operations comprise,

in response to determining that the primary capacitor is charged, opening a switch to stop storage of the input electrical power into the primary capacitor and to store the input electrical power into the DC link capacitor.

25. The system of claim 24 , wherein the operations comprise,

in response to discharging the primary capacitor,

discharging the input electrical power stored in the DC link capacitor for storage of the input electrical power stored in the DC link capacitor into the primary capacitor; and

closing the switch to enable storage of the input electrical power into the primary capacitor.

26. The system of claim 22 , wherein the electrical load comprises at least one electrode, wherein the downhole operation comprises a pulse power operation to pulse an electrical discharge, from the at least one electrode, into the subsurface formation.

27. The system of claim 22 , wherein the electrical load comprises at least one of an actuator, an electric motor, a hammer, a sensor to measure a property of the subsurface formation, and a nuclear magnetic resonance device.

28. The system of claim 22 , wherein the primary capacitor to store the input electrical power comprises the primary capacitor to store the input electrical power having a variance that is greater than a variance threshold.

29. The system of claim 22 , wherein the output electrical power has a peak that is greater than the input electrical power and has a rate of change that is greater than a rate threshold.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2023
From: FINKE, MICHAEL D.; WIECEK, BOGUSLAW; PAI, NAGARAJA
To: HALLIBURTON ENERGY SERVICES, INC.
Reel/Frame 063193/0955 →
Continuity (2)
Provisional Application 63263782 · Nov 9, 2021
Related Publication 20230145343A1 · May 11, 2023
Cited By (2)
US 12,607,070 US 12,726,132