IP Library Granted Patent US 12,334,630
Granted Patent B2
US 12,334,630 · App. 17/983,245 · Granted Jun 17, 2025

Radome assembly having nodeless cells

Inventors: Charbel J. Elian (Torrance, CA); Benjamin Eric Alburtus (Redondo Beach, CA); David Milroy (Kirkland, WA)
Assignee: Space Exploration Technologies Corp.
H01Q1/42H01Q1/38H01Q1/405H01Q1/422H01Q1/523H01Q9/0414H01Q9/0457H01Q21/065H01Q1/125H01Q3/08
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Quick Facts
Patent No.
US 12,334,630
App. No.
17/983,245
Granted
Jun 17, 2025
Kind
B2
Abstract

In one example of the present disclosure, a radome assembly for use with an antenna assembly is described. The radome assembly may comprise a radome body portion having a first surface and a second surface, wherein the second surface is opposite the first surface, and wherein the radome body portion defines a portion of a housing for an antenna assembly. The radome assembly may further comprise a radome spacer portion extending from the second surface of the radome body portion, the radome spacer portion defining a plurality of cells that are formed from a plurality of cell walls, wherein at least two cell walls of the plurality of cell walls defining each cell of the plurality of cells are spaced apart from each other.

Claims (19)

1. A radome assembly for use with an antenna assembly, the radome assembly comprising:

a radome body portion having a first surface and a second surface, wherein the second surface is opposite the first surface, and wherein the radome body portion defines a portion of a housing for an antenna assembly; and

a radome spacer portion extending from the second surface of the radome body portion, the radome spacer portion defining a plurality of cells that are formed from a plurality of cell walls, wherein at least two cell walls of the plurality of cell walls defining each cell of the plurality of cells are positioned adjacent to each other and define a gap therebetween, and wherein each cell wall includes a first end coupled to the second surface and a second end coupled to the antenna assembly, each cell wall having a spacing height between the first and second ends.

2. The radome assembly of claim 1 , wherein the radome body portion and the radome spacer portion are formed using a first material.

3. The radome assembly of claim 2 , wherein the first material includes a polymer.

4. The radome assembly of claim 3 , wherein the polymer includes at least one of polypropylene (PP), polycarbonates, polybutylene terephthalate (PBT), polyphenylene ether (PPE), poly(p-phenylene oxide) (PPO), polystyrene (PS), polyethylene terephthalate (PET), polyvinyl chlorine (PVC), and liquid crystal polymer (LCP).

5. The radome assembly of claim 1 , wherein the radome body portion and the radome spacer portion are formed using the same material.

6. The radome assembly of claim 1 , wherein each of the cell walls that define a first cell also functions as a cell wall of at least another cell of the plurality of cells.

7. The radome assembly of claim 1 , wherein each of the plurality of cells is defined by 6 cell walls.

8. The radome assembly of claim 1 , wherein a vertical pathway of each of the plurality of cells is configured to be aligned with a respective antenna element of the antenna assembly.

9. The radome assembly of claim 1 , wherein the first surface is a planar surface.

10. The radome assembly of claim 1 , wherein the radome body portion and the radome spacer portion are integrally formed.

11. The radome assembly of claim 1 , wherein the plurality of cells are nodeless cells.

12. The radome assembly of claim 1 , wherein the radome assembly has a thickness of greater than or equal to 3 mm.

13. The radome assembly of claim 1 , further comprising a hydrophobic outer layer coupled to the first surface of the radome body portion.

14. The radome assembly of claim 13 , wherein the radome body portion and the radome spacer portion are formed from a first material and the hydrophobic outer layer is formed by a second material.

15. The radome assembly of claim 14 , wherein the adhesive is a pressure sensitive adhesive (PSA).

16. The radome assembly of claim 13 , wherein the outer layer is coupled to the first surface of the radome body portion using an adhesive.

17. The radome assembly of claim 1 , wherein the outer layer has a thickness that is less than or equal to 60 thousandths of an inch.

Assignments (2)
CERTIFICATE OF CONVERSION (STATE OF DELAWARE TO STATE OF TEXAS; NEW FILE NO.: 805421124; FILED: 02-14-2024) Recorded Mar 7, 2025
From: SPACE EXPLORATION TECHNOLOGIES CORP.
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 070445/0375 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2023
From: ELIAN, CHARBEL J.; ALBURTUS, BENJAMIN ERIC; MILROY, DAVID
To: SPACE EXPLORATION TECHNOLOGIES CORP.
Reel/Frame 063218/0787 →
Continuity (2)
Provisional Application 63277467 · Nov 9, 2021
Related Publication 20230145189A1 · May 11, 2023
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